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HADEF 70/06AP, Инструкция по установке, эксплуатации и обслуживанию

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HADEF 70/06AP Скачать руководство пользователя страница 21

 

 

 

 

5.52.541.00.01.06 

 

 

21 

 

12.4 

Pneumatic motor 

  The thickness of the brake lining must be checked at least once a year. 

  Check the function of the brake daily. 

  Assembly and disassembly of the brake lining (1) must only be effected by a "trained expert". 

  When  the  wear  limit  thickness  of the  brake  linings  is  reached, the  linings  including  their  carrier must  be 

exchanged. 

  Adjustment is not possible. 

  Only use original spare parts. 

 

 

 

 

 

 

Motor output 
 
 
kW

 

brake lining 
thickness

 

B min. 
 
mm

 

0,52-0,75

 

6,0

 

1,5-2,5

 

6,5

 

 

                     

 

Illustration 19   

 

Pos :  16.5.1  /1_H ADEF /12-IN STAND SET ZUNG/Ü berlast sicherung/Allgemein/0 Überlas tsic her ung en -  allgemein @  0\ mod_1173340101271_52.doc x @  546 @   @  1 

 

12.5 

Overload protection 

If the hoist does not lift the permitted load, the overload protection must be adjusted. Adjustment may only be 
done by a service company, authorised by the manufacturer! 

 

   

DANGER!

 

The factory setting of the overload protection is secured by a seal. Any guarantee becomes invalid if this setting is 
changed.  Should  maintenance  be  necessary,  please  contact  a  service  company  that  is  authorised  by  the 
manufacturer.

 

 

Depending on the type of hoist, the following variants are possible: 

Pos :  16.5.2  /1_H ADEF /12-IN STAND SET ZUNG/Ü berlast sicherung/R utsc hkupplung/ 0 Ket tenz ug - Rutsc hkupplung @  3\ mod_1459331264433_52. doc x @  29942  @   @  1 

 

12.5.1 

Slipping clutch 

 

 

Illustration 20   

 

Pos :  16.5.3  /1_H ADEF /12-IN STAND SET ZUNG/Ü berlast sicherung/Mechanische Ü berlastsi cherung/0 Ket tenz ug -  mec h.  Federpaket  @  3\ mod_1459331487894_52. doc x  @  29948  @   @  1 

 

12.5.2 

Mechanical spring assembly 

In  case  of  overload  the  load  must  be  lowered  until  it  reaches  the  ground  so  that  the 
spring assembly can release. Only thereafter it is possible to repeat the lifting motion. 

 

  

Illustration 21   

 

 

Illustration 22   

 

Pos :  16.5.4  /1_H ADEF /12-IN STAND SET ZUNG/Ü berlast sicherung/Druc kbegrenzungs ventil/0 Druc kbegrenz ungs ventil  @  1\ mod_1193151214195_52. doc x  @  8159 @   @  1 

 

12.5.3 

Overload protection by pressure limiting valve 

Factory setting for the desired load at 6 bar. 

Normally this setting does not need to be adjusted. 

 

 

Illustration 23   

 

Pos :  17.1 /1_H ADEF /13-PRÜFUN G/* Ü1* /#.  Kapit el - Pr üf ung  @  0\ mod_1173264087196_52. doc x  @  507  @   @  1 

 

 

 

Содержание 70/06AP

Страница 1: ...matic Chain Hoist Type 70 06AP Pos 1 4 1_H AD EF TITELSEITE Bauarten leer Standard 0 mod_1172062835772_52 docx 201 1 Pos 1 5 1_H AD EF TITELSEITE Ausführ ung en APS APR APH APP 2 mod_1286452130695_52 docx 15949 1 stationary with suspension eye APS with monorail push travel trolley APR with monorail hand geared trolley APH with monorail pneumatic trolley APP Pos 1 6 1_H AD EF TITELSEITE Abbil dung ...

Страница 2: ...adef com Subject to changes Pos 4 1_HAD EF ALLGEM EIN Allgemein 4 Inhaltsverzeichnis Inhaltsverzeichnis Ü 1 2 0 mod_1171286846268_52 docx 56 1 Table of Contents 1 Information 3 1 1 Indications to determine the used part of the theoretical usage life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5...

Страница 3: ...M ATION Ü 1 Kapitel Infor mation 0 mod_1174470941082_52 docx 811 1 1 Information Pos 5 2 1 1_H AD EF 1 INFORM ATION Allgemein Infor mation 01 Informati on 0 mod_1176734820982_52 docx 4653 1 The products meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components at ...

Страница 4: ...6 2 1 1_H AD EF 2 SICH ERHEIT Allgemei n War nhi nweise Symbole 01 Warnhinweise Symbole 0 mod_1172050513996_52 docx 165 1 2 1 Warning notice and symbols Warnings and notice are shown as follows in these instructions DANGER This means that there is a high risk that leads if it is not avoided to death or severe injury WARNING This means that there is a risk that could lead if it is not avoided to de...

Страница 5: ... 3 1_H AD EF 2 SICH ERHEIT Allgemei n Anforderungen an das Bedi enpersonal 05 Anforderungen an das Bedi enpersonal 0 mod_1172055544978_52 docx 179 1 2 3 Requirements for the operating personnel The units may only be operated by qualified persons that are appropriately trained and that are familiar with it They must have their employer s authorisation for operation of the units Before starting work...

Страница 6: ... the national regulations that apply Supporting structures and load attached devices used in conjunction with this equipment must provide an adequate safety factor to handle the rated load plus the weight of the equipment In case of doubt consult a structural engineer If the equipment has not been used for a period of time carry out visual checks of all main components such as chains load hooks et...

Страница 7: ... Pos 7 3 1_H AD EF 3 TRANSPORT LAGERUN G Tr ansport und Lag erung Transport und Lager ung 0 mod_1172060037462_52 docx 194 1 3 1 Transport The devices are checked and if so adequately packed before delivery Do not throw or drop the equipment Use adequate means of transport Transport and means of transport must be suitable for the local conditions 3 2 Safety device for transport NOTICE Should a safe...

Страница 8: ...trolley Pos 8 3 2 1 1_H AD EF 4 BESCHREIBUN G Kettenzug Funktionsbeschr eibung Funkti onsbeschrei bung Alle P 1 mod_1190282950314_52 docx 7934 1 4 3 Functions The lifting gear and motor driven trolleys are moved by pressing the buttons on the control switch The spring operated brake which is integrated in the lifting motor prevents the load from being lowered automatically after releasing the cont...

Страница 9: ... of control Standard Option Direct control AK 4 6 up to 1000 kg Indirect control AK 6 10 from 1600 kg up AK 4 6 up to 1000 kg 4 4 4 Overload protection Type Slipping clutch mechanical stop by spring assembly Pressure reducing valve Standard Option Standard Option 70 06AP EX AK 4 8 AK 9 10 AK 4 10 28 06AP EX AK 4 8 AK 4 10 AK 9 10 29 06AP EX AK 4 8 AK 4 10 AK 9 10 4 4 5 Load chain acc to EN 818 7 T...

Страница 10: ... 2 AP 732 TI25 3 35 4 2m M5 2 5 3 5 R 1 94 84 135 3 9 3200 2 AP 832 TI35 2m M5 5000 2 AP 850 TI35 2m M5 94 84 Table 2 Capacity number of falls kg Type Speed lifting m min Speed lowering m min FEM 9 511 ISO 4301 Motor output kW Air con sumption m3 min Main connection Noise emission in 1m 3m distance tolerance 2dB A db A Weight at 3 m track height Weight each m more lifting height kg 5000 1 AP 905 T...

Страница 11: ...al load and 3 m suspension height Air pressure 6bar Pos 9 2 4 1_H AD EF 5 TECHNISCHE DATEN Kettenzug 70 06 4 Fahrwer ke Gewichte 2 mod_1286784876523_52 docx 16000 1 Trolleys Weights Type Proper weight approx kg Type Proper weight approx kg Type Proper weight approx kg AFR10 12 AFH10 14 AFP10 26 AFR20 23 AFH20 26 AFP20 41 AFR32 39 AFH32 42 AFP32 56 AFR50 61 AFH50 65 AFP50 68 AFR100 160 AFH100 165 A...

Страница 12: ...o their loading Illustration 5 Pos 10 2 1 4 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT Nichtbeachtung Schäden am Kettenei nlauf 0 mod_1177322989888_52 docx 5144 1 CAUTION If this is not observed it may damage the chain feed in Pos 10 2 2 1 1_H ADEF 6 MONTAGE Allgemei n 01 All e H ebezeug e 0 mod_1182334877463_52 docx 6265 1 The assembly and installation depends on the local environment The h...

Страница 13: ...zeug i mmer mittig hängen 0 mod_1177323079550_52 docx 5150 1 WARNING The hoist must always hang centrally under the beam or under its suspension point Pos 10 2 3 3 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT M aß X 2 3mm 0 mod_1177323497964_52 docx 5160 1 CAUTION The distance X between the wheel flanges of the trolley wheels must exceed the flange width B of the beam by 2 3 mm 1 1 5 mm each s...

Страница 14: ... ring 5 again Pos 10 2 5 2 1_H ADEF ALLGEMEIN Hinweise Kettenzüge WARNUN G H ebezeug i mmer mittig hängen 0 mod_1177323079550_52 docx 5150 1 WARNING The hoist must always hang centrally under the beam or under its suspension point Pos 10 2 5 3 1_H ADEF ALLGEMEIN Hinweise Kettenzüge VORSIC HT M aß X 3 5mm 0 mod_1177324333842_52 docx 5177 1 CAUTION The distance X between the wheel flanges of the tro...

Страница 15: ...sted with their operation They must be authorized by the employer for the operation of the equipment The employer must ensure that the operating instructions are available near the equipment and that they are accessible for the operating personnel Pos 11 3 1_H ADEF 7 BEDIENUNG Allgemein 01 Bedi enung zus Alle E P 1 mod_1264760146475_52 docx 11700 1 The shown control switches are only for the optic...

Страница 16: ...n 14 Pos 11 5 1_H ADEF 7 BEDIENUNG Druckl uft 4 N otabl ass Kettenzüge 3 mod_1384851497002_52 docx 27425 1 Emergency release Hoist as option To drain the load at pressure drop in an emergency case a manual brake release is possible by lever A Illustration 15 Pos 12 1 1_H ADEF 8 BETRIEB Nur E P Ü1 Kapitel Betrieb 0 mod_1176390362673_52 docx 3901 1 8 Operation Pos 12 2 1 1_H ADEF 8 BETRIEB Nur E P A...

Страница 17: ...n operation An exception is hoists ready for operation acc validated national regulations with EU declaration of conformity Definition qualified person former expert A qualified person has learned due to occupational training and experience and the job that the person has done the skills needed to tests the material for one s work Definition licensed qualified person former approved expert A licen...

Страница 18: ... 0 mod_1175600728406_52 docx 3050 1 9 3 Gear Pos 13 2 4 2 1_H ADEF ALLGEMEIN Hinweise HIN WEIS Verschl uss Entl üftungsschr aube 1 mod_1259676576858_52 docx 11347 1 NOTICE For transport some gear types are fitted with a plug screw Replace the plug screw by a ventilation screw attached before putting the unit into operation Pos 13 2 5 1 1_H ADEF 9 IN BETR IEBNAHM E Allgemei n Lastkette 06 Lastkette...

Страница 19: ... H IN WEIS Endschalter Funktion nur richtiger Bewegungsrichtung 0 mod_1177488210926_52 docx 5431 1 NOTICE The limit switch function will only work if the movement direction of the load lifting lowering corresponds to the push buttons of the control switch Pos 16 1 1_H ADEF 12 IN STAND SETZUNG Ü1 Kapitel Instandhaltung 0 mod_1172647603139_52 docx 405 1 12 Maintenance Pos 16 2 1 1_H ADEF 12 IN STAND...

Страница 20: ...s motor driven Never run the chain in by hand as there is a risk of knotting which can cause malfunctions and damage to the device Pos 16 3 3 1_H ADEF 12 IN STAND SETZUNG Lastkette wechseln 03 Zusatz für ALLE Züge mi t AK H ubwer k 0 mod_1177493080378_52 docx 5455 1 for hoists Type 4 8 with spur gear NOTICE The weld seam of the chain must lie to the inner side and be in contact with the sprocket w...

Страница 21: ...ting is changed Should maintenance be necessary please contact a service company that is authorised by the manufacturer Depending on the type of hoist the following variants are possible Pos 16 5 2 1_H ADEF 12 IN STAND SETZUNG Ü berlastsicherung R utschkupplung 0 Kettenzug Rutschkupplung 3 mod_1459331264433_52 docx 29942 1 12 5 1 Slipping clutch Illustration 20 Pos 16 5 3 1_H ADEF 12 IN STAND SETZ...

Страница 22: ...load chain load hooks pawls bolts ratchet wheels brake linings The dimensions must be compared to the dimensions in the tables A visual inspection for deformations cracks and corrosion must be carried out Pos 17 4 2 1_H ADEF 13 PRÜFUN G Kettenzug Tabelle Inspekti onsi nter vall e 02 E P Kettenzug 0 mod_1173254852983_52 docx 478 1 13 2 2 Inspection intervals at commissioning daily checks 1st mainte...

Страница 23: ...AP 4 8 Dimension mm AK AP4 AK AP6 AK AP7 AK AP8 Susp a load Susp a load Susp a load Suspension 1 str 2 str 1 str 2 str 1 str 2 str 1 str 2 str a1 max 37 5 43 5 43 5 60 0 60 0 69 5 a2 max 39 0 39 0 57 0 57 0 57 0 66 0 60 60 h1 min 18 0 18 0 31 0 31 0 31 0 40 0 40 5 40 5 t1 min 17 1 20 9 20 9 27 6 27 6 40 0 t2 min 21 9 21 9 33 4 33 4 33 4 63 77 77 Load hook Hook No 1 1 6 X 40 45 H 40 48 Please fill ...

Страница 24: ... links The adjacent link points must always be lubricated to prevent excessive wear If the same lifting operations are carried out constantly the switching area from a lifting to a lowering movement must be given special attention Thoroughly effected lubrication of the chain will prolong the life of the chain by approx 20 times compared to dry run with unlubricated chain Wash dirty chain with petr...

Страница 25: ...pollution loads or constant operation of the hoist with the highest load Lubricant synthetic viscosity VG 220 A Oil fill in or air discharge screw B Oil drain plug C Oil level glass AK4 AK8 AK9 AK10 Illustration 27 only by explosion proof electrical equipment Pos 18 2 3 2 1_H ADEF 14 WARTUN G Kettenzug Getri ebe 05 Fahr wer k Schmi erung 0 mod_1173364846666_52 docx 597 1 Use Recommendation Interva...

Страница 26: ...ill the same quantity of oil into the hose and repeat the procedure to ensure that the oil is well distributed The lubrication is then carried out by the oiler of the maintenance unit Recommendation Should longer periods of standstill be foreseen insert some cubic meters of oil into the air supply hose after the last use of the unit and let the motor run shortly This will prevent corrosion Lubrica...

Страница 27: ...e HD 2 Mobilegrease FM 222 must be mentioned by order Pos 19 1 1_H ADEF 15 STÖRUNG Ü 1 Kapitel Störung 0 mod_1172648295608_52 docx 413 1 15 Trouble Pos 19 2 1 1_H ADEF 15 STÖRUNG Allgemein 01 Störung 0 mod_1173250229044_52 docx 460 1 Please pay attention to the following in case of problems Troubles with the equipment must only be repaired by qualified personnel Secure the unit against unintended ...

Страница 28: ...ot release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay only for alternating current 1 Replace the starter relay Phase failure only direct control Find the cause and repair Motor does not brake or has excessive afterrunning Electric hoists and winches Switching error after intervention in the electric circuit Check the electric connection of the ...

Страница 29: ...instructions Disassembly is carried out in reverse order to the assembly Please make sure that all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any...

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