HADEF 62/05 S Скачать руководство пользователя страница 24

 

 

 

 

24 

 

 

5.52.420.00.01.09 

 

15 

Trouble 

 

 

Please pay attention to the following in case of problems: 

  Troubles with the equipment must only be repaired by qualified personnel. 

  Secure the unit against unintended operation start. 

  Put up a warning note indicating that the unit is not to be used. 

  Secure the working area of moving parts of the unit. 

  Please read the chapter "Safety instructions". 

Notes on the repair of faults are found in the following table. 

For the repair of failures please contact our service department. 

 

 

 

   

CAUTION!

 

Trouble  caused  by  wear  or  damage  to  parts  such  as  wire  ropes,  chains,  chain  wheels,  axes,  bearings, 
brake parts, etc., must be remedied by replacing the parts with original spare parts. 

 

16 

Remedy 

 

 

Problem* 

Unit 

Cause 

Remedy 

Unit cannot be switched on 

Electric Hoists 

No main power 

Check connection to mains supply

 

Phase sequence not correct (with low voltage 

control) 

exchange 2 phases 

(see waring note at the plug) 

Hoist motor does not run

 

Electric Hoists 

Fuse burnt out

 

Replace the fuse

 

Defective switching unit in the control button switch

 

Replace the switching unit

 

Interruption in the control cable

 

Check control cable and replace if necessary.

 

Defect of capacitor (only for alternating current 1). 

Replace the capacitor 

Overheat protection has tripped* 

Allow engine to cool 

Defective coil - mechanic or electric overload

 

Motor must be repaired by a specialist 

If the unit is suitable for explosive atmosphere, the motor 
must be returned to the manufactuerer for repair!*

 

Pneumatic hoists 

and winches 

Operation pressure/ quantity of air is too low 

Check connection to mains supply 

After prolonged standstill 

See maintenance - pneumatic motor 

Hoist motor runs – load is not lifted

 

For motor driven 

chain hoists. 
and winches 

Overload protection is activated - (with overload)

 

Reduce the load to nominal load

 

Overload protection is activated - (with =< nominal 

load)

 

Check settings and reset if necessary

 

No or incorrect power transmission 

Let the unit be repaired by en expert 

For EX-hoists, please clarify with the manufacturer what to 

do!*

 

Hoist motor is running – chain does not lower

 

For motor driven 

chain hoists. 

Blockage due to chain link pointing sideways in the 

feed from the chain container*

 

Check the chain - lubricate if necessary 

and/or select a larger chain container so that the chain 

can be properly arranged before the inlet 

Motor hums and uses excessive current 

 

Electric hoists and 

winches 

Defective coil

 

Motor must be repaired by a specialist 

If the unit is suitable for explosive atmosphere, the motor 
must be returned to the manufactuerer for repair!*

 

Rotor is rubbing

 

Brake does not release

 

See problem “Brake does not release”

 

Defect of capacitor (only for alternating current 1). 

Replace the capacitor 

Defect of starter relay (only for alternating current 1).  Replace the starter relay 
Phase failure (only direct control) 

Find the cause and repair 

Motor does not brake or has excessive afterrun-

ning.

 

Electric hoists and 

winches 

Switching error after intervention in the electric circuit

 

Check the electric connection of the brake acc. to the 

wiring diagram 
          

 

For motor driven 

units. 

Brake linings are worn or dirty.

 

Brake lining carrier must be changed completely  

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Air gap is too large

 

Re-adjust the air gap 

If the unit is suitable for explosive atmosphere, the brake 

must be returned to the manufacturer for repair!*

 

Load drops slightly after the operation 

Electrical equip-

ment with 2nd 

brake 

Air gap of main brake too large; brake lining of main 

brake worn or dirty 

Readjust air gap, if necessary replace lining carrier 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Brake does not release

 

Electric hoists and 

winches 

Brake rectifier defective

 

Replace the brake rectifier 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Brake current relay defective

 

Replace the brake current relay 

Brake coil is defective 

Replace the brake coil 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Permissibe air gap is exceeded due to worn out 

brake lining

 

Re-adjust the air gap and exchange the brake lining if 

necessary 

           

 

If the unit is suitable for explosive atmosphere, the brake 
must be returned to the manufacturer for repair!*

 

Power drop in the mains power line > 10%

 

Provide correct power supply voltage

 

Pneumatic hoists 

and winches 

Operation pressure/ quantity of air is too low 

Check connection to mains supply 

Fuses burnt out or motor contactor is triggered

 

Electric hoists and 

winches 

Short circuit in component

 

Eliminate the short circuit

 

Motor has a short circuit in the body or windings

 

Correct the problem by a specialist 

For EX-hoists, please clarify with the manufacturer what to 

do!*

 

Motor is switched incorrectly

 

Correct the switching

 

Wrong type of fuse

 

Replace the fuse with correct one 

(see table "fuses")

 

Unit stops and honks 

Motorised units 

with AK9 hoist unit 

Chain cannot run through the unit without error 

Check / align / clean and lubricate chain if necessary 

Operating limit switch is stuck / defective 

Clean operating limit switch and repair if necessary. 

*) as far as applicable 

 

Содержание 62/05 S

Страница 1: ...Electric Chain Hoist 62 05 stationary with suspension eye or hook S with monorail push travel trolley R with monorail hand geared trolley H with monorail electric trolley E Installation Operating and...

Страница 2: ...e life 4 2 Safety 4 2 1 Warning notice and symbols 4 2 2 Duty of care of the owner 4 2 3 Requirements for the operating personnel 5 2 4 Appropriate use 5 2 5 Basic safety measures 6 3 Transport and St...

Страница 3: ...ucts meet European Union requirements in particular the valided EU Machine Directive The entire company works acc to a certified quality assurance system as per ISO 9001 The production of components a...

Страница 4: ...GER Failure to follow the instructions of this manual can lead to unpredictable hazards For any resulting damage or personal injury HADEF assumes no liability The unit was designed and built following...

Страница 5: ...ntenance work DANGER In order to avoid severe injury please pay attention to the following when using the equipment Use protective clothes equipment Do not wear long hair hanging down open Do not wear...

Страница 6: ...onsible supervisor immediately If the unit is put into motion any persons in the immediate vicinity must be informed by calling to them Please pay attention to the regulations for load carrying device...

Страница 7: ...n parking position If the device is set up in a continuously humid environment with strong temperature fluctuations the correct functionings are endangered by the forming of condensation During longer...

Страница 8: ...on against functional failures in case of extreme environmental impact is the regular use of the equipment If the hoist is not used very often we recommend to carry out a test run at least once a week...

Страница 9: ...ff the device if phase failure occurs In addition all devices with low voltage control are equipped with thermal sensors to protect the lifting motor and end switches for lifting lowering as a standar...

Страница 10: ...om the outer to the inner side X increases or from the inner to the outer side X decreases Washers 6 and rubber discs depended on type leave a distance for the load hook It is important that the load...

Страница 11: ...lief cable 4 Connector plug 5 Locking clips Unscrew the locking screw 1 incl the retaining plate 2 Screw the strain relief cable 3 behind the retaining plate 2 tightly to the casing with the locking s...

Страница 12: ...n 8 System start optional Illustration 9 Push button functions E Relieved push button stand still push button half pushed slow speed push button pushed completely fast speed Illustration 10 Red Emerge...

Страница 13: ...ecifications in the test book During operation the nominal load of the unit must not be exceeded 9 Commissioning 9 1 General The operator of the unit is responsible for the entire system According to...

Страница 14: ...ial number 9 2 5 Assignment recommendation of line cross sections and fuses Assignment of line cross sections and fuses must be done acc to VDE0100 For total motor output add all motor output data The...

Страница 15: ...for lifting If desired the chain hoist can be fitted with a limit switch for lifting GTES 51 67 or GTES 51 180 It allows to adjust any switching point desired for example the limit positions of upper...

Страница 16: ...service initially or when putting back into service it must be checked whether All fastening screws if existent socket pins flap socket and safety devices are tightened and secured The oil levels in t...

Страница 17: ...and when the conditions for replacement are reached i e one or several dimensions in the table have been reached there is corrosion or elongation the chain must be replaced When replacing the chain al...

Страница 18: ...ain Tightening torque of screws for bottom block M5 10 9 8Nm M6 10 9 15 Nm Illustration 15 2 fall version 2 1 put the chain through the bottom block more and more fix the last chain link with bolt 4 a...

Страница 19: ...anchor plate 10 using a feeler gauge until nominal air gap a is reached see table 4 Unscrew the cap screws 8 from the magnetic body clockwise 5 Tighten the locking screws 6 6 Check the air gap again...

Страница 20: ...These conditions have to be written down in the test book The owner user is responsible to make sure that these conditions are observed 13 2 Periodic checks Independently from the regulations of the i...

Страница 21: ...or deformation the chain must be replaced 13 4 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H thickness of hook saddle Illustration 23 Dimen...

Страница 22: ...tal influences that foster wear such as sand a dry lubricant should be used e g graphite powder When lubricating the chain s condition of wear should be checked CAUTION Do not use grease for lubricati...

Страница 23: ...6 320 Renolin PG 460 Omala S4 WE 460 Glygolube 460 Degol GS 460 Glygoyle 460 Alphasyn PG 460 Kl bersynth GH 6 460 Renolit FEP2 Alvania EP2 Unirex EP2 Mobilux EP2 MULTIS EP2 Renolin B10 VG32 Tellus Oi...

Страница 24: ...manufactuerer for repair Rotor is rubbing Brake does not release See problem Brake does not release Defect of capacitor only for alternating current 1 Replace the capacitor Defect of starter relay on...

Страница 25: ...all operating material is disposed of in accordance with environmental regulations 17 1 Temporary decommissioning Measures are as above Also read the chapter Transport and storage 17 2 Final decommiss...

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