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12 

 

 

5.52.145.00.01.05 

 

Procedure: 

  Only insert new chains in an unloaded state and as the chains that are currently in the device 

– i.e. not 

twisted. 

  Remove chain from its fastening at the end and attach a chain link which is open at the side. 

  A chain link which is open at the side, can 

easily be produced by grinding out a small 
piece. The opening must have the same 
thickness as the chain link. 

 

Illustration 5 

 

  Hang a new original chain (same size and oiled) in the side opened chain link and insert it. 

  Make sure the chain is not installed twisted. 

  Make sure the chain links are aligned in one direction. 

  Assemble the chain to the end fastening. 

 

12 

Inspection 

 

12.1 

Periodic checks 

Independently from the regulations of the individual countries, lifting devices must be checked at least yearly 
by a qualified person or licensed qualified person regarding its functional safety.  

 

12.1.1 

Components to be checked 

The following must be checked: 

  Dimensions of load chain, load hooks, pawls, bolts, ratchet wheels, brake linings. 

 

The dimensions must be compared to the dimensions in the tables. 

  A visual inspection for deformations, cracks and corrosion must be carried out. 

 

   

CAUTION!

 

When the wear limit is reached, the part must be exchanged by a new, original part. 

 

 

 

on 

commissioning 

daily 

checks 

1st maintenance 

after 

3 months 

Inspection 

Maintenance 

every 

3 months 

Inspection Mainte-

nance 

every 

12 months 

Check screw connections 

 

 

 

Check lifting, lowering functions. 

 

 

 

Check brake function 

 

 

 

Check free-wheeling of chain 

(only applicable for ratchet lever hoists with free-wheeling 

mechanism) 

 

 

 

Brake - check the brake disc thickness 

 

 

 

 

Check sprocket wheels, ratchet wheels, pawls, bolts 

 

 

 

 

Clean and lubricate the load chain 

 

 

Check the load chain for elongation and wear 

 

 

 

 

Check the load hook for cracks and deformation 

 

 

 

 

Load hook - check the safety latch 

 

 

 

Check and lubricate the bearing of the chain pulleys 

 

 

 

Check the chain pulleys 

 

 

 

Check the rubber end stops 

 

 

Check the trolley wheels for wear 

 

 

 

 

Check lubrication of the trolley driving pinion 

 

 

Have the equipment checked by a qualified person 

(periodic inspection) 

 

 

 

 

 

 

   

WARNING!

 

If  one  or  several  of  the  dimensions  fall  below  or  exceed  the  dimensions  in  the  table,  or  if  cracks  or 
corrosion are found, the parts must be replaced with original spare parts. 

 

12.2 

Checking the load chain 

   

CAUTION!

 

The load chain must be tested over its entire length! 

The measure  of the load chain must be carried out especially in the areas which are subject to the highest 
wear.  Through  the  lifting  movement,  these  are  the  contact  points  of  the  chain  with  sprocket  wheel  and 
deflection pulleys. 

 

Содержание 240/12

Страница 1: ...lation o by Heinrich de Fries GmbH Heinrich de Fries GmbH Gauss Str 20 D 40235 D sseldorf Heinrich De Fries GmbH will be named HADEF in the following text Original operating and maintenance instructio...

Страница 2: ...al data 8 6 Installation 8 6 1 Trolley 8 6 2 Adjusting the gauge 8 6 3 Installation on the beam 9 6 4 Tools 9 7 Control 9 7 1 Brake and pawl 10 8 Commissioning 10 8 1 General 10 8 2 Load chain 10 9 Sa...

Страница 3: ...during transport Report any damage immediately to the forwarding agent This manual allows a safe and efficiently use of equipment Images of this manual are for a principle understanding and can be dif...

Страница 4: ...ey are legible and complete The unit is only operated serviced and repaired by qualified and authorized personnel This personnel is regularly trained in all applicable matters regarding safety at work...

Страница 5: ...manual Observe safety distances Take care for a free view on the load Only use the hoists appropriately The equipment is to be used exclusively for movement of goods Under no circumstances my persons...

Страница 6: ...he following is not allowed to lift another load than the nominal safe working load to manipulate the sliding clutch if units are equipped with The use of elongated or damaged chains or wire ropes Rep...

Страница 7: ...A load pressure brake prevents automatic lowering of the load after releasing the hand chain In combination with hand geared trolleys the trolley is moved to the left or to the right side by pulling t...

Страница 8: ...6 6 Installation The assembly and installation depends on the local environment The hoist must be suspended in a way that it can position itself freely 6 1 Trolley For assembly on a beam a travel limi...

Страница 9: ...mm each side bigger and for trolleys from 4 t up 3 5 mm 1 5 2 5 mm each side bigger than the flange width B of the beam 6 4 Tools 7 Control Only people that are familiar with the operation of the lift...

Страница 10: ...in this manual NOTICE Hoists up to 1000 kg capacity and without motor driven trolleys of hoisting unit must be tested by a qualified person before putting into operation for the first time Hoists of 1...

Страница 11: ...ctions initially without a load Then check the brake function under load The load must be securely held Trolleys Carefully move the trolley to the end positions and check the positions of the end stop...

Страница 12: ...anged by a new original part on commissioning daily checks 1st maintenance after 3 months Inspection Maintenance every 3 months Inspection Mainte nance every 12 months Check screw connections X X Chec...

Страница 13: ...ons listed in the table are reached due to wear or deformation the chain must be replaced 12 3 Checking the load hook Load hook X measuring distance hook mouth width Y measured length from hook no 6 H...

Страница 14: ...ient to lubricate the chain from the outside as this will not ensure the formation of a lubricating film within the links The adjacent link points must always be lubricated to prevent excessive wear I...

Страница 15: ...e 13 6 Gear spring pressure brake During the check brake lining wear is verified The brake linings must be replaced when the wear limit is already reached at one position of the lining as this can be...

Страница 16: ...ntenance lubricate chains gear and chain wheels Defect of chain gear or chain wheels Do maintenance and replace defective parts by original spare parts Load is lifted with interruptions Pawl spring is...

Страница 17: ...e as above Also read the chapter Transport and storage 16 2 Final decommissioning disposal Measures are as above After disassembly ensure that the disposal of the equipment and any materials it contai...

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