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7-02

9-04

9-05

. MOUNTING THE GEARS AND SHAFTS

STAGE 09

GEARBOX FOR THE BOW ANCHORS: 2

9-05

9-02

9-01

9-03

9-04

9-06

9-07

Take the upper part of the gearbox

housing

7-02

, which was assembled

in stage 7. Insert a shaft

9-05

into

the hole in the middle of the

gearbox housing as shown. Identify

the cog

9-04

. Note that this has a

smaller cog at the centre whereas

the similar cog

9-03

has a peg at

the centre.

COMPONENTS CHECKLIST

9-01:

Two cogs with

shafts

9-02:

Double cog with

shaft

9-03:

Cog with peg

9-04:

Cog

9-05:

Two shafts

9-06:

Anchor motor

9-07:

Switch

Eleven 2 x 6 mm

screws

AGORA

MODELS

AGORA

MODELS

Содержание Agora Models BISMARCK

Страница 1: ... WIRING FOR THE FORWARD TURRET STAGE 18 TESTING THE WIRING OF THE TURRET STAGE 19 THE JACKSTAFF AND BOW LIGHT STAGE 20 ANOTHER SECTION OF THE HULL Pack 02 Build Instructions Your 1 200 scale model of the legendary battleship Bismarck is packed with intricate details which precisely replicate every aspect of this state of the art warship Each piece has been created using premium quality materials t...

Страница 2: ...ing multiple screws fit each screw loosely to ensure all the parts are correctly aligned before gently tightening them firmly but not overtight in the order in which you placed them The screwdriver can be magnetised by stroking it with a magnet fridge magnet etc enabling it to hold the screws and make assembly easier If a screw is tight going into a metal part do not force it as you may shear the ...

Страница 3: ... 7 Insert a shaft 9 05 into the hole in the middle of the gearbox housing as shown Identify the cog 9 04 Note that this has a smaller cog at the centre whereas the similar cog 9 03 has a peg at the centre COMPONENTS CHECKLIST 9 01 Two cogs with shafts 9 02 Double cog with shaft 9 03 Cog with peg 9 04 Cog 9 05 Two shafts 9 06 Anchor motor 9 07 Switch PB Eleven 2 x 6 mm screws 3 3 AGORAMODELS BISMAR...

Страница 4: ...the holes either side of the central cog Holding the gearbox above the worksurface fit the shaft of the gear 9 02 into the hole in the gearbox on the other side of cog 9 04 as shown Fit the motor and lengthwise shaft assembly 9 06 7 05 into the gearbox housing Make sure that the sprockets of the cogs on the shaft indicated by the arrows engage with the cogs 7 03 and 9 02 Take the lengthwise shaft ...

Страница 5: ...ection 7 02 Position the gearbox 7 02 on the four raised sockets on the underside of the upper deck 1 01 Taking care not to damage the deck details fix the gearbox housing in place with four PB screws Carefully turn the fore section of the upper deck right side up Turn the fore section of the upper deck 1 01 upside down taking great care not to damage any of the details fitted previously Take the ...

Страница 6: ...gh the hole in the warping winch baseplate 1 02 Two other shafts show through holes in the deck indicated by arrows Wrap the port anchor chain 7 06 around the red capstan 5 05 Again it passes between the shaft 5 06 and the anchor chain guide 5 08 Take the starboard anchor chain 7 06 and wrap it around the base of the green capstan 5 05 The chain should run between the shaft 5 06 and the anchor cha...

Страница 7: ... find it helpful to use tweezers and a magnifying glass Completed work The gearbox for the bow anchor is completed and mounted under the forward section of the deck The anchor chains have been positioned so that they wrap around the capstans and the anchors have been attached to the chains Repeat the last step on the other side of the upper deck so the second ring 7 07 is threaded through the last...

Страница 8: ...d upper deck section 10 01 on your work surface Take the barbette 10 02 and insert it in the opening on the upper deck The four tabs should fit in the recesses as indicated by the arrow 10 01 10 03 10 02 10 04 10 05 10 06 10 07 10 09 10 08 10 10 02 COMPONENTS CHECKLIST 10 01 Second section of the upper deck 10 02 Barbette turret A 10 03 Fore breakwater 10 04 Vent 10 05 Two skylights 10 06 Vent 10 ...

Страница 9: ...wheel 10 09 is fitted behind the breakwater 10 03 Apply a little thick superglue to the peg on the base of 10 09 to fix it in place Take the two skylights 10 05 Check their orientation in the recesses on the deck into which they fit Apply thick superglue to the undersides of the skylights 10 05 and fix in place on the deck section as shown The vent 10 04 is also positioned in the front area of the...

Страница 10: ...gain take care not to damage any of the parts on the other side Fix them together with four PB screws Taking care not to damage any of the parts that have already been fitted turn the front of the upper deck 1 01 and the second upper deck section 10 01 upside down You will need four PB screws to fix them together Completed work The second upper deck section has been fitted with various details and...

Страница 11: ...d port hull section 11 01 so that the raised socket on 11 01 fits into the hollow socket on 4 04 Check that the parts are flush and then fix the hull sections together with a PM screw 02 COMPONENTS CHECKLIST 11 01 Second port hull section 11 02 Hull support 1 11 03 Hull support 2 11 04 Two support bases PM Four 2 x 4 mm screws NOTE You will also need additional PM screws supplied with Stage 04 11 ...

Страница 12: ...he hull below the waterline Using the PM screws supplied in stage 04 and in this stage join the assembly 4 04 11 01 to the hull The positions of the five PM screws are indicated by the blue lines Place one of the two support bases 11 04 on your work surface Take the bracket 11 02 and fit the pegs on the lower edge into the two inner holes of the base as indicated Note that all supports have a fron...

Страница 13: ...hull into the support 11 03 Gradually slide the support to the rear of the hull as indicated The side of the support labelled front should be facing the bow The photo shows the support stand pushed as far back along the hull as possible Completed work The length of the port side of the hull has increased The hull is safely supported on the first two stands Slide the bow support stand 11 02 11 04 b...

Страница 14: ...age which should point towards the bow This triangle is circled in the main picture Carefully turn the upper deck right side up holding cog 12 07 in place 12 05 12 02 PB 2 x 6mm PB 2 3 x 6mm 12 04 12 01 12 10 12 07 12 03 12 06 12 08 12 09 Note The screws are the same type but have different diameters and threads COMPONENTS CHECKLIST 12 01 Cog 1 12 02 Cog 2 12 03 Gear lever mechanism 12 04 Hub 12 0...

Страница 15: ...box housing 12 06 with the cog teeth inside The next parts you need are the cog 12 01 hub 12 04 and a PB 2 x 6 mm screw Fit the gear lever mechanism 12 03 in the gearbox housing 12 06 so that the peg on cog 12 01 fits into the slot in part 12 03 see arrow The next part to be fitted is the smooth shaft 12 09 Attach the hub 12 04 to the gearbox housing 12 06 with an PB 2 x 6 mm screw Identify the ge...

Страница 16: ... Completed work The first turret is mounted on the deck with its gearbox in place Mounting brackets to hold the gearbox in place will be supplied with the next stage The cog 12 08 will be fitted in stage 14 12 02 12 05 12 10 2 08 Fix the gear lever 12 03 to the slot in the motor mounting 2 08 by pushing the shaft 12 10 through one hole in the arm of 12 03 then through the slot in 2 08 and then int...

Страница 17: ...t 13 05 Hinge joints x 10 PB Seven 2 x 4 mm screws PB 13 04 13 01 13 02 13 03 13 05 Attach the right gearbox mounting bracket 13 04 to the gearbox housing 12 06 with a PB screw as shown Gently turn the upper deck upside down taking care not to damage any previously fitted parts Fit the right gearbox mounting bracket 13 04 onto the three pegs on the gearbox housing 12 06 13 04 12 06 PB 13 04 12 06 ...

Страница 18: ... using two PB screws Push the end of the support 13 02 that has a socket into the hinge joint 13 05 The pins on part 13 05 fit into the socket and lock it in place but the part 13 02 remains movable Do not use glue Take one of the supports 13 02 Separate a hinge joint 13 05 from the plastic framework taking care that they do not fly off Use sandpaper to smooth away any unevenness where the part wa...

Страница 19: ...n front of the breakwater on the upper deck 1 01 Continue working along the breakwater fitting four hinged supports 13 02 13 05 into the next four recess in the deck The supports 13 02 lean against the front of the breakwater 10 03 Completed work The gun elevation gearbox is fixed under the forward gun and the first 10 hinged supports are mounted in front of the breakwater on the upper deck The ke...

Страница 20: ...st 38cm gun turret Fit the cog 12 08 onto the brass rotor of the motor The cog was supplied with stage 12 Check that you fit it the right way round on the motor The inset shows the cog correctly fitted STAGE 14 MOTOR FOR THE FORWARD GUN TURRET Note The gun turret motor is a step motor more commonly called a stepper motor that controls the rotation of the turret in small steps 20 20 AGORAMODELS BIS...

Страница 21: ...s of the motor are aligned with the raised screw sockets on the deck When it is in the right position the teeth of the cogs 12 07 and 12 08 will interlock as shown in the inset Fix the motor in place with two PWB screws as shown Completed work The motor that rotates the forward 38cm gun turret is mounted on the underside of the upper deck 14 01 1 01 PWB PWB 12 07 12 08 03 04 21 21 AGORAMODELS BISM...

Страница 22: ... hull section 15 02 Hinge joints x10 on a single fret 15 03 Supports x10 PM Three 2 x 4mm screws Take the third keel section 13 01 supplied with stage 13 Fit the two tabs with screw holes on the left side of part 13 01 over the corresponding screw sockets on the lower hull section 15 01 Have two PM screws ready 15 01 15 02 15 03 PM 01 22 22 AGORAMODELS BISMARCK ...

Страница 23: ... it to the fret using sandpaper Take a support 15 03 and push it into the joint 15 02 as shown in the inset Note that the metal support should be gripped so that it can swing freely do not glue it The use of tweezers might be helpful here 02 FITTING THE LAST 10 HINGED SUPPORTS FOR THE FORE BREAKWATER 02 01 02 15 03 15 02 15 03 15 02 Repeat the process with the other nine hinge joints 15 02 and sup...

Страница 24: ... 1 01 The metal supports 15 03 should lean up against the breakwater 10 03 Continue working across the deck to the outer edge so that all 10 hinged supports are glued in place Completed work Two more hull sections have been fixed together and the complete row of hinged supports is in place in front of the fore breakwater 03 04 24 24 AGORAMODELS BISMARCK ...

Страница 25: ...N MOTOR 16 01 COMPONENTS CHECKLIST 16 01 Elevation motor PB Three 1 7 x 6 mm screws Take the elevation motor 16 01 Check how the shaft of the motor fits into the cog 12 02 as indicated by the arrow Have two PB screws ready on your work surface PB 01 25 25 AGORAMODELS BISMARCK ...

Страница 26: ...2 Check that the motor is the right way round with the cables running towards the aft of the ship as indicated by the arrow Fix the elevation motor 16 01 to the gearbox housing 12 06 using two PB screws as shown 02 03 Completed work This view of the underside of the deck shows the elevation motor fixed to the gearbox housing 26 26 AGORAMODELS BISMARCK ...

Страница 27: ...1 COMPONENTS CHECKLIST 17 01 Circuit board box 17 02 Cable tie PB Four 2 3 x 6 mm screws Take the circuit board box 17 01 and check how it fits on the gearbox housing 7 01 Lower part 17 01 in place on the housing as indicated Have three PB screws ready PB 17 02 17 01 27 27 AGORAMODELS BISMARCK ...

Страница 28: ...yelet on the circuit board box 17 01 indicated by the red arrow Take the cable from the anchor motor 9 06 and untie the wire if you have not already done so This photo shows the cable fitted in port 2 of the circuit board box Turn the upper deck around so that you can see cable ports 1 2 and 3 on the side of the circuit board box 17 01 Plug the anchor motor cable 9 06 fully into port 2 see arrow M...

Страница 29: ...section 10 01 as indicated by the arrow Turn the upper deck around so that you can see ports 5 6 7 and 8 on the other side of the circuit board box Identify the cable from the motor 2 12 Now take the cable from the elevation motor 16 01 and untie the wire if you have not already done so Bring it around the gearbox 12 05 12 06 as shown in the photo Plug the cable 2 12 fully into port 6 of the circu...

Страница 30: ...r 14 01 Remove the wire if you have not already done so Plug cable 16 01 fully into port 8 of the board box as shown The notches on the plug face downwards and the black wire is on the right Plug the cable 14 01 fully into port 7 of the circuit board box Again the notches on the plug face downwards The blue wire is on the right Thread the cable from gun turret motor 14 01 through the large eyelet ...

Страница 31: ...ound the two cables 16 01 and 2 12 as indicated The photo shows the cable tie 17 02 trimmed and in the correct position Cut off the excess length of the cable tie 17 02 with a side cutter or suitable scissors Completed work Five cables have been fitted to the circuit board box they connect the bow anchors and the front turret motors The first connections will be tested in the next stage 01 02 03 0...

Страница 32: ...parts on your worktop The circuit board cable 18 03 will not be needed until a later stage Keep it in a safe place Take the tester cable 18 02 and remove the protective wire 18 01 18 03 18 02 COMPONENTS CHECKLIST 18 01 Tester box 18 02 Tester cable three wires 18 03 Circuit board cable four wires 32 32 AGORAMODELS BISMARCK ...

Страница 33: ...cing upwards and the black wire on the right Take out the battery box 4 07 Disconnect the plug of the battery box cable arrow from the port of circuit board 4 06 which is not needed at this stage 18 01 18 02 18 01 18 02 03 04 4 07 4 07 4 06 18 01 Plug the connector of the tester cable 18 02 into port 5 of the circuit board box The notches face upwards with the orange wire on the right Set the swit...

Страница 34: ...ester box 18 01 press the S1 button inset The full turret test will commence All three turret functions are carried out simultaneously rotation elevation and firing End the test by pressing the S1 button again The arrows in the photo illustrate the actions of the gun during the turret test the turret rotates the gun barrels raise and lower and they fire Note 1 On the finished model all three turre...

Страница 35: ...n raised up again Depending on the position of the anchor chain there may be a slight delay in starting Note The test is repeated at short intervals until you press the S2 button again The buttons S3 and S4 on the tester box 18 01 do not have any function at this stage The button S3 will be used to test the bow light which will be supplied with the next stage Note When not in use carefully unplug ...

Страница 36: ...in the deck 19 01 see inset Take the barbette 19 02 and insert it into the opening of the upper deck section 19 01 as shown 19 02 19 01 19 01 19 02 02 COMPONENTS CHECKLIST 19 01 Third section of the upper deck 19 02 Barbette for the second gun turret 19 03 LED cover 19 04 Fibre optic cable guide 19 05 Fibre optic cable mount 19 06 Support for the jackstaff 19 07 Two plugs 19 08 LED cable 19 09 Jac...

Страница 37: ...09 Push the cable down the jackstaff so that it comes out of the open end see curved arrow The straight arrow indicates where the knot is Take the fibre optic cable 19 10 and make a knot near one end This will form the lamp at the bow so pull it quite tight see inset Pull the fibre optic cable 19 10 through the jackstaff 19 09 so that the knot sits in the opening Make sure that the knot is not so ...

Страница 38: ...just the jackstaff so that the knot of the fibre optic cable is at the front see arrow Put a drop of superglue on each of the two feet of the support 19 06 as indicated by the arrows Glue the mount 19 05 in the recess on the underside of the upper deck 1 01 near the bow as shown Noting the orientation thread the the fibre optic cable 19 10 through the fibre optic cable mount 19 05 Put a tiny drop ...

Страница 39: ...ards the end of the fibre optic cable 19 10 as indicated by the arrow When trimmed correctly the end of the fibre optic cable 19 10 is flush with the rear edge of the raised shape that holds the fibre optic cable guide in place indicated by the arrow Fix the LED cover 19 03 over the LED using a DP screw Take care to support the deck whilst doing this so as not to damage previously fitted parts The...

Страница 40: ... circuit board box The black wire is on the right Thread the free end of LED cable 19 08 through the eyelet on circuit board box 17 01 Viewed from the underside of the deck you can see how the light travels from the LED to the knot on the jackstaff Set the switch of the battery box 4 07 and after the turret has finished its start up sequence press the button S3 on the tester box 18 01 The bow ligh...

Страница 41: ...ckets on the edge of the hull fit into the two tabs with screw hole on the right of part 13 01 as shown This shows the hull section 20 01 in the correct position You will need two PM 2 x 4 mm screws for the next step 02 PM 20 01 20 03 20 02 COMPONENTS CHECKLIST 20 01 Lower starboard hull section 20 02 Port connector 20 03 Starboard connector PM Seven 2 x 4 mm PM screws 41 41 AGORAMODELS BISMARCK ...

Страница 42: ...y tightened Take the bow hull assembly and stands from stage 11 Stand the bow section on the support stands Place the two connectors 20 02 and 20 03 on the work surface and have four PM 2 x 4 mm screws ready Fit the forward hole of the port connector 20 02 in place on hull section 6 01 Fix in place with a PM 2 x 4 mm screw Repeat to fit the starboard connector 20 03 in place 03 04 05 42 42 AGORAMO...

Страница 43: ...ness between the sections Fix the connectors 20 02 and 20 03 to the hull sections 15 01 and 20 01 using two PM 2 x 4 mm screws as shown Completed work The next hull section has been fitted to the bow hull section completed earlier The completed hull section sits on the stand 6 02 20 01 20 02 20 03 PM 15 01 20 01 06 07 43 43 AGORAMODELS BISMARCK ...

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