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Habasit Italiana S.p.A. 

Via del Lavoro 50 

I-31016 

– Cordignano (TV) 

Tel.: +39 0438 9113 

Fax: +39 0438 912374

 

 

Use and maintenance manual 
W-01 

 

 

Author: 

 

FT 

 

Page 10 of 15 

Edition: 

 

06/2017 

R. 0 

Replaces:   

 

6  Welding of round belts 

Procedure: refer to the user manual of the CQ positioning device used. 
 
 
 

7  Maintenance 

Always keep the welding device clean. Clean the heating plate [1] regularly and remove all material residues. 
Clean the heating plate [1] while heated with a cotton cloth 
 

 

For  cleaning  with  a  cloth  moistened  with  water  or  solvent,  the  welder  must  be 
disconnected from the power supply. 
Do not reconnect to the power supply until the welder is completely dry. 

 

 

Burning hazard! Fold cotton cloth in several layers to assure good insulation!. Do not 
touch hot surfaces 

 

 

Never clean heating plate [1] with hard objects (such as screwdrivers, spatulas etc.)! 
This will damage the Teflon coating 

 
Periodically  inspect  the  power  supply  cable  and  connector  plug  for  defects  (insulation  damage,  etc.)  and 
rectify or replace with the correct type where necessary. 

7.1 Measuring of the plate temperature on the welder W-01/6 or W-01/8 

Check the operating temperature of the welding device once a month. 
Carry out this check in an interior room in a draft-free environment with an ambient temperature of between 
18 °C / 64 °F and 25 °C / 77 °F. 
 

 

  Heat up the welder for at least 10 minutes. 

  Insert  a  precision  temperature  probe  into  the  hole  [2]  of  the 

heating plate [1]. 

  The temperature gauge ought to indicate 270 °C ± 10 °C / 519 

°F  ±  18  °F  and  it  must  be  comparable  (±  5  °C  /  ±  9,5  °F)  with 
the value shown on the display of the welder. 

 

 

 

  Should  the  measured  temperature  deviates  from  270  °C  ±  10 

°C  /  519  °F  ±  18  °F,  adjust  with  a  screwdriver,  increasing  or 
decreasing gradually, the set temperature. When  you  generate 
a rotation of the adjustment spindle of the temperature set, the 
display  shows  the  “flashing”  value  of  the  current  temperature 
set.  After  each  change  of  the  set,  leave  for  a  few  minutes  to 
stabilize  the  platen  temperature  on  the  new  value  and  then 
check the real value of the plate temperature on the display and  
on  the  measuring  thermometer.  In  case  of  failure  to  reach  the 
temperature value, replace the welder. 

Содержание PQ-01

Страница 1: ...ana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 01 Author FT Page 1 of 4 Edition 06 2017 R 0 Replaces Welding kit PQ 01 Use and maintenance manual ...

Страница 2: ... children and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding kit be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Страница 3: ...o 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual PQ 01 Author FT Page 3 of 4 Edition 06 2017 R 0 Replaces CONTENTS SAFETY WARNINGS 2 0 INTRODUCTION 4 ANNEXES WELDER W 01 JOINING SPRING CLAMP CQ 01 ...

Страница 4: ...are pressed together to weld the junction In the third stage finishing the junction is allowed to cool and then the burr on the junction is removed by means of a blade or grinding obtaining a high quality closed loop round belt The PQ 01 kit is suited for on site installation or for medium small mass production in a workshop The PQ 01 kit includes W 01 welder for 120V or 230V power voltage Heating...

Страница 5: ...aliana S p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 1 of 15 Edition 06 2017 R 0 Replaces Welder W 01 Use and maintenance manual ...

Страница 6: ...ildren and vulnerable individuals WARNING These operating instructions imply that all assembly maintenance and repair work as well as operation of the welding device be carried out by skilled personnel or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of ...

Страница 7: ...rmity 6 1 4 EC plates 7 2 GENERAL DESCRIPTION 7 3 TECHNICAL DATA 8 4 OPERATING MODE 8 5 GETTING STARTED 9 6 WELDING OF ROUND BELTS 10 7 MAINTENANCE 10 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 10 7 2 Replacement of the power cord on welder W 01 6 or W 01 8 11 7 3 Accessory spare parts orders 11 7 4 Warranty 11 7 5 Technical consulting 11 8 DISMANTLING AND SCRAPPING 12 9...

Страница 8: ...rk as well as operation of the welding device be carried out by SKILLED QUALIFIED PERSONNEL or monitored by responsible specialists For reasons of scope these instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detaile...

Страница 9: ...eep out of reach of children Do not allow untrained personnel or personnel who have not read these instructions use the tool 1 2 3 Improper use The welder W 01 was exclusively designed for the applications described in this user manual In particular the welder W 01 was developed to join Habasit fabric belts made of technopolymers TPU PA PVC TPO without metal An improper use and an application for ...

Страница 10: ...0438 912374 Use and maintenance manual W 01 Author FT Page 6 of 15 Edition 06 2017 R 0 Replaces 1 3 EC declaration of conformity Habasit Italiana Spa has included the EC Declaration of Conformity with the machine as per European Directives 2014 35 UE APPENDIX IV and 2014 30 UE APPENDIX IV ...

Страница 11: ...o TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual W 01 Author FT Page 7 of 15 Edition 06 2017 R 0 Replaces 1 4 EC plates The EC plate was affixed to the device 2 General description Figure 1 General overview Pos Description 1 HEATING PLATE 1 ...

Страница 12: ...0 08 0 6 Max temperature C F 270 519 Max plate temperature deviation C F 10 18 Preheating time min 10 DIMENSIONS Dimensions length x height x depth mm inc 270L x 150W x 40H 10 6L x 5 9W x 1 6H WEIGHT Net weight kg lbs 0 31 0 68 4 Operating mode The welder W 01 operates according to the hot blade principle to weld the belts make contact between the belt ends and the hot plate of the welder The heat...

Страница 13: ...s and place it on the support or on a sufficiently flat surface Respect preheating time of 10 min Check temperature of the heating plate The temperature is preset at the factory at 270 C 519 F WARNING Do not touch the hot zone of the welding tool Keep device away from water and meltable substances Make sure the heating plate do not touch surfaces or objects when the welder is placed on the support...

Страница 14: ...ectify or replace with the correct type where necessary 7 1 Measuring of the plate temperature on the welder W 01 6 or W 01 8 Check the operating temperature of the welding device once a month Carry out this check in an interior room in a draft free environment with an ambient temperature of between 18 C 64 F and 25 C 77 F Heat up the welder for at least 10 minutes Insert a precision temperature p...

Страница 15: ...ctly ordered from the manufacturer at the following address Please clearly specify ordered part codes Enter codes based on Drawings see chapter SPARE PARTS and if possible the power voltage required for mains connection The use of other branded spare parts that do not meet Habasit specifications is prohibited Habasit is not liable for the use of non original Habasit spare parts 7 4 Warranty All to...

Страница 16: ...iana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production maintenance and customer service activities as per Directive 2012 19 EU article...

Страница 17: ...ons The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUM...

Страница 18: ...o be performed Frequency Spare part code for additional information and reference numbers see user manual Periodic monthly Evaluation criteria Daily 1 6 Note 1 Cleaning 1 1 Clean the machine after use removing residue deposits A 2 Inspect the power cord 2 1 Inspect the cord and plug to ensure there are no defects B Insulation damaged Defective connections 3 Measure heating plate temperature 3 1 Pr...

Страница 19: ...017 R 0 Replaces 12 A2 Preventive maintenance summary sheet Machine type Machine nr Start date Actions see checklist check completed check completed check completed check completed daily unrecorded work next approv al date next appro val date next appro val date next appro val date 2 1 Check for cord damages 3 1 Measure heating plate temperature Observations repairs ...

Страница 20: ......

Страница 21: ... p A Via del Lavoro 50 I 31016 Cordignano TV Tel 39 0438 9113 Fax 39 0438 912374 Use and maintenance manual CQ 01 Author FT Page 1 of 14 Edition 06 2017 R 0 Replaces Joining spring clamp CQ 01 Use and maintenance manual ...

Страница 22: ...FORMATION 3 1 1 APPLICATION 3 1 2 IMPORTANT SAFETY TERMS 3 1 2 1 PERSONNEL SAFETY 3 1 2 2 IMPROPER USE 3 2 GENERAL DESCRIPTION 5 3 TECHNICAL DATA 6 4 OPERATING MODE 6 5 GETTING STARTED 6 6 WELDING OF ROUND BELTS 7 7 MAINTENANCE 9 7 1 ACCESSORY SPARE PARTS ORDERS 9 7 2 WARRANTY 10 7 3 TECHNICAL CONSULTING 10 8 DISMANTLING AND SCRAPPING 11 9 REQUIRED ACCESSORIES 12 CUTTING DEVICE 12 10 SPARE PARTS 1...

Страница 23: ... instructions cannot cover all possible aspects of operation maintenance or repair The indications given herein refer to the use of the machines according to their designated purpose by skilled personnel In case of doubt or if further detailed information is required please consult the manufacturer 1 2 Important safety terms Symbols WARNING and INDICATION were included in this manual These symbols...

Страница 24: ...proper use Observe all assembly operation and maintenance indications of the machine as well as all technical data This will avoid any problem damage to persons or objects The term QUALIFIED PERSONNEL refers to persons authorized to carry out the required work These persons must be adequately trained and have such an experience in their field to be able to reckon and prevent danger They are aware ...

Страница 25: ...01 Author FT Page 5 of 14 Edition 06 2017 R 0 Replaces 2 General description Figure 1 General overview Pos Description 1 CLOSING SPRING 2 LOCKING HOOK 3 HANDLE 4 TABLE SUPPORT 5 TABLE CLAMP 6 INSTRUCTIONS LABEL 7 BELT LOCKING SCREW 8 V GUIDE 9 BELT LOCKING WEDGE CHOCK 10 BELT LOCKING KNOB 11 ALIGNMENT PIN 10 9 8 1 2 4 5 6 7 3 11 ...

Страница 26: ...selecting the working position of the spring The label 6 on the handle indicates the correct position of the spring depending on the diameter of the belt in processing The blocking hook 2 allows to securely lock the clamp in the open position thus allowing the blocking operations of the belt ends The joining spring clamp CQ 01 is suitable for both stationary and mobile use For the stationary use i...

Страница 27: ...corresponding to the range of diameters of the round belt in processing Open the spring clamp 3 and lock the handles using the blocking hook Open the screw clamps 9 by unscrewing the knobs 10 Introduce belt ends laterally into V guides 8 and lock them into place by protruding the ends about 5 mm 0 2 in in accordance with the diameter if larger must protrude a little more INDICATION Fix belt withou...

Страница 28: ... Do not inhale vapors generated during welding Only weld thermoplastic belts in suitably aerated rooms The installation of suitable exhaust devices and or personal protection equipment must be assessed by the user based on work site characteristics and current local laws Gently open the spring clamp 3 by pressing the handles Quickly remove the welder Quickly close the spring clamp 3 connect the tw...

Страница 29: ... plate of the welder and remove all material residues Clean the heating plate while heated with a cotton cloth Check the spring clamp 3 works correctly If necessary clean and slightly lubricate the pivot axis and the alignment pin 11 7 1 Accessory spare parts orders Spare parts and accessories can be directly ordered from the manufacturer at the following address Please clearly specify ordered par...

Страница 30: ...laces 7 2 Warranty All tools are subject to attentive final inspection They are guaranteed free of material and factory defects for 1 year provided they are used correctly 7 3 Technical consulting Our experts are available for all consultations For technical questions concerning the positioning device operations and conditions contact the manufacturer at the address listed above ...

Страница 31: ...truction are Steel Aluminum Electric wires Plastic materials Rubber Habasit Italiana Spa has adopted suitable measures to reduce the disposal of RAEE generated by the use of AEE incorporated in its machines in order to reduce RAEE as mixed solid waste to a minimum to ensure the correct processing and high level of RAEE separate waste collection Habasit collects the RAEE generated by its production...

Страница 32: ...01 Author FT Page 12 of 14 Edition 06 2017 R 0 Replaces 9 Required accessories Cutting device The cutting device S 16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place The S 16 allows to perform a proper right angled cut up to 15 mm 0 6 in diameter ...

Страница 33: ...intenance manual CQ 01 Author FT Page 13 of 14 Edition 06 2017 R 0 Replaces 10 Spare parts H080700025 H080701022 H080700027 H080701017 H080708035 H080702019 H080700534 H080702021 H080701020 H080700029 H080702020 H080701021 H080701019 H080701018 H080702022 H080700529 H080702516 H080700026 H080700028 H080701016 ...

Страница 34: ...ns The data provided herein are based on laboratory work with small scale test equipment running at standard conditions and do not necessarily match product performance in industrial use New knowledge and experiences can lead to modifications and changes within a short time without prior notice BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT S AND ITS AFFILIATED COMPANIES CONTROL WE CANNOT ASSUME...

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