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96-0041 Rev U

July 2010

Machine input power must be grounded. The machine will not function properly 

on ungrounded power. 
The maximum voltage leg-to-leg or leg-to-ground should not exceed 260 volts.

Connecting the Toolroom Mill to Power

The Toolroom Mill can be powered from either 3 Phase 

208 Wye Power (Neutral Grounded) or Single Phase 

240V. In either case, a separate ground wire of the 

same size as the main conductors must be provided in 

the power cable.
1. With the main circuit breaker in the OFF position 

(rotate the shaft that connects to the breaker counter-

clockwise), hook up the power lines to the terminals on 

top of the main circuit breaker. Connect the separate 

ground line to the ground bus to the left of the circuit breaker.

NOTE

:  For Single Phase operation, only terminals L1 and L3 of the 

circuit breaker are used.  L2, the center connection, should be 

left open.

CAUTION! 

Make sure the main circuit breaker is in the OFF position 

BEFORE changing transformer connections.

2. T5 is a small transformer mounted on the power supply assembly next to the 

main circuit breaker. This transformer has two input connectors located about 

two-inches from the transformer that allow it to be connected to either 240V or 

200V. If the incoming power is 220-250 VRMS, use the 240V connection. If the 

incoming power is 187-219 VRMS, use the 200V connection. Failure to use the 

correct input connector will result in either overheating of the main contactor or 

failure to reliably engage the main contactor.
3. The main power transformer is located at the bottom-right corner of the con-

trol cabinet. This transformer supplies Single Phase 115V power to the cabinet. 

It also has two different input connections located at terminal board TB2. If 

the incoming power is 187-215 VRMS, connect wire 74 to the 208V position 

(center). If the incoming power is 216-250 VRMS, connect wire 74 to the 240V 

position (left).
4. Turn the main circuit breaker to the ON position (rotate the shaft clockwise). 

Apply power to the control by pressing the Power-On switch on the control 

panel. Verify that the Fault Indicator on the 320V Power Supply (located 

above the main power transformer) displays the number “1”, which signifies 

a normal power-up sequence. Next, verify the DC bus voltage on pins 6 & 7 

with a voltmeter. The voltage should read approximately 335VDC if powered 

from 240V, or closer to 290V if powered from 208V. If the voltage is not at least 

260VDC, call the Service Department.
5. Turn the main circuit breaker OFF by rotating its shaft counterclockwise. 

Close the door, lock the latches, and turn the power back on.

Main

Circuit

Breaker

Ground

Line

L1

L2 L3

Содержание Toolroom Mill

Страница 1: ...96 0041 Rev U July 2010 2010 Haas Automation Inc Toolroom Mill Operator s Addendum ...

Страница 2: ......

Страница 3: ...terial supplied here is given specifically for the Toolroom Mill Electricity Requirements IMPORTANT REFER TO LOCAL CODE REQUIREMENTS BEFORE WIRING MACHINES The power source must be grounded Frequency range is 47 66 Hz Line voltage that does not fluctuate more than 5 Voltage imbalance or no more than 2 Harmonic distortion is not to exceed 10 of the total RMS voltage Voltage Requirements Toolroom Mi...

Страница 4: ...0V or 200V If the incoming power is 220 250 VRMS use the 240V connection If the incoming power is 187 219 VRMS use the 200V connection Failure to use the correct input connector will result in either overheating of the main contactor or failure to reliably engage the main contactor 3 The main power transformer is located at the bottom right corner of the con trol cabinet This transformer supplies ...

Страница 5: ...that an operator should be careless in the setup The following are the most common insert materials used Each has a description of its characteristics and common usage High Speed Steel Allow for higher rake angles Resists chipping Resists softening due to high temperatures Carbide Good resistance to high temperatures Lower edge strength than high speed steel Different composition of carbide can re...

Страница 6: ...ants Chipping The cutting edge is broken off instead of being worn away Caused by Excessive feed rate Interrupted cut Insert geometry too weak Chatter Cratering Characterized by a smooth depression on the face of the insert Caused by Excessive cutting speed Ineffective use of coolant Friction Normal wear Oxidation Occurs during very high cutting temperatures Weakens tool tips Chemical wear Cutter ...

Страница 7: ...stions What is the type of metal alloy or steel Has the part undergone any special process i e case hardening treated with additives or heat treated etc Feed Rate Feed rate is determined by the required surface finish and cutting force Ex pressed in Inches or millimeters per minute Inches or millimeters per revolution Inches per tooth Minimum chip thickness chip load is determined by the cutting f...

Страница 8: ...ck the condition of the tooling Cutting Tool Descriptions Drill Used to create a cylindrical hole in a work piece Drilled holes can be through holes or blind holes A blind hole is not cut entirely through a work piece Center drill A small drill with a pilot point It is used to create a small hole with tapered walls When a hole s location must be held to a close tolerance use a center drill first a...

Страница 9: ...instability or damage the table If you plan to leave your work holding on the table for any length of time a light coat of rust preventative oil will help keep your table and work holding free of rust and corrosion The most common method of holding a work piece for machining is a mill vise The vise is attached to the mill table using tee nuts and bolts The tee nuts slide into the tee slots in the ...

Страница 10: ...ld hold it in place during machining If you need to machine completely through the part you will need to get the work piece off of the table In this case place blocks between your work piece and the table at the same locations where your clamps are The blocks need to be directly under the clamps and all the blocks need to be the same height Another method of getting your work piece up off the tabl...

Страница 11: ...ill performs the desired operation IPS Navigation To navigate through the menus of the Intuitive Programming System use the left and right arrow keys To select the menu press Write Enter Some menus have sub menus which again use the left and right arrow keys and Enter to select a sub menu Use the arrow keys to navigate through the variables Key in a variable using the number pad and press Write En...

Страница 12: ...ress F4 to access the IPS recorder menu Choose menu option 1 or 2 to continue or option 3 to cancel and return to IPS F4 can also be used to return to IPS from any point within IPS recorder 0 0000 in PLANE NUM OF HOLES IAMETER CENTER HOLE 0 0000 in 0 2000 in 0 0 0 Press CYCLE to run in MDI or to record outpu program IPS RECORDER F4 CANCEL 1 Select Create Program 2 Output to current program 3 Cance...

Страница 13: ...E 0 0000 in 0 0000 in 0 0000 in 0 000 deg 0 2000 in 0 0 0 BOLT CIRCLE BOLT LINE SINGLE HOLE Press CYCLE START to run in MDI or F4 to record output to a program Select Create Program F4 CANCEL O00000 PROGRAM A O00001 PROGRAM B O00002 PROGRAM C O00003 PROGRAM D O00004 PROGRAM E O00005 PROGRAM F O00006 PROGRAM G Choose a program by using the cursor keys and press WRITE to select or Enter a O followed...

Страница 14: ...sing Two strokes of the supplied grease gun is sufficient Do not over grease as the excessive pressure of over greasing or using a pneumatic or an electrical grease gun is harmful to the seals It is not necessary to see grease squeezing out of the seals Grease type General purpose lithium 6 Z Axis Ballnut Z Axis Linear Guide 6 5 4 3 X Axis Ballnut Y Axis Ballnut Y Axis Linear Guide X Axis Linear G...

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