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Model FF-1600 with out Heat

14

17942C-1, Issue 1

NORMAL OPERATING PROCEDURES

Daily Start-up Procedure

1.

 

Check the condition of the Isocyanate lube cup and service as required.

2.

 

Adjust the packing.  The packing nut on the Proportioning Unit is adjustable and will
require tightening when the pump lube is changed.

3.

 

Check the inlet screens and service as required.

4.

 

Determine that the chemical system is at the proper temperature as recommended by
the chemical supplier and that the moisture protection system, is in working order.

5.

 

Turn on the Main Air Supply to the Transfer Pump.

6.

 

Pressurize the Transfer Pumps and open both A and R-Inlet Supply Valves.

7.

 

Turn ON the Main Switch.  The White pilot light should come on followed by the
Amber pilot light.

8.

 

Set the Air Pressure Regulator as required.

NOTE:

The standard size 60 pumps have

a material pressure to air pressure

ratio of approximately 16 to 1.

9.

 

Set the Pump Switch to NORMAL.  One of the amber Pump Directional Indicator
Lights should be ON and the Proportioning Pumps should move a short distance and
pressurize.

10.

 

Connect air to the gun, open the manual valves, and test spray while observing the
chemical pressure gauges on both the up and down strokes.  Readjust the regulator as
required.

Daily Shut-Down Procedure

1.

 

Set the Pump Switch to the RETRACT position.

2.

 

Trigger the gun off target until the Proportioning Pumps stop in the retracted position
and the Proportioning Pumps pressures bleed off to approximately 500 psi.

IMPORTANT:

 It is not a good practice to bleed the pressure to zero.  Some pressure

is required to keep the packings operating normally and prevent weepage during
shutdown.

3.

 

Switch OFF the Main Switch.

4.

 

Close both Inlet Ball Valves.

5.

 

Shutdown the chemical supply system as required.

6.

 

Close both manual valves on the Gun.  Shutdown and service the gun as needed.

7.

 

Turn OFF the Main Air Supply.

Содержание ff-1600

Страница 1: ...diary of Gusmer Machinery Group Inc One Gusmer Drive Lakewood New Jersey USA 08701 8055 Toll Free 1 800 367 4767 USA Canada Phone 732 370 9000 Fax 732 905 8968 Copyright 2000 GUSMER CORPORATION http w...

Страница 2: ...elephone number of your local distributor NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guarantee warranty or responsibilit...

Страница 3: ...OF CONTROLS 8 SPECIFICATIONS 10 INITIAL MACHINE SET UP 11 AIR PURGE 13 NORMAL OPERATING PROCEDURES 14 DAILY START UP PROCEDURE 14 DAILY SHUT DOWN PROCEDURE 14 TROUBLESHOOTING PROCEDURES 15 GENERAL INF...

Страница 4: ...1 LIST OF FIGURES FIGURE 1 MODEL 17000C 1 PROPORTIONING UNIT 8 FIGURE 2 HOSE CONNECTION LOCATIONS 12 FIGURE 3 HOSE CONNECTION STEP A 12 FIGURE 4 HOSE CONNECTION STEP B 12 FIGURE 5 PUMP LUBE CUP LOCATI...

Страница 5: ...ll be done in accordance with the terms stated on the written estimate The warranty provisions applied to product that are not manufactured by Gusmer will be solely in accordance with the warranty pro...

Страница 6: ...therefore make their own determination as to the suitability of the information contained in this manual to their specific operation and requirements There should be no assumption made that the safet...

Страница 7: ...ES OR OTHERWISE SERVICE THIS EQUIPMENT AND OR EQUIPMENT USED WITH IT BEFORE SWITCHING OFF THE MAIN POWER DISCONNECT AND INTERRUPTING SUPPLY VOLTAGE AT THE SOURCE THE ELECTRICAL SERVICE MUST BE INSTALL...

Страница 8: ...drive system OFF Air Drive system is off NORMAL Must be in this position for the Proportioning Pumps to operate RETRACT Use this position for shutdown It will stop the air motor at the bottom of the...

Страница 9: ...t put pressure in the resin proportioning system 14 R INLET FILTER SCREEN 15 R PUMP BASE 16 PRESSURE LIMIT SWITCH Factory set to turn off the air drive system when the Proportioning Pump exceeds the d...

Страница 10: ...1 Issue 1 SPECIFICATIONS Air 26 scfm 100 psi 12 liters sec 7 bars Electric 2 amps 110 volts 50 60 Hertz single phase AC Maximum Output 16 lbs min 7 25 kg min Maximum Pressure 1600 psi 108 bars 100 psi...

Страница 11: ...icated fuse disconnect a Feed the power cord through the strain relief in the back of the console and connect the power leads to L1 and N b Connect the ground wire to the ground lug 2 Setup the supply...

Страница 12: ...s are a potential source of chemical and airs leaks and are susceptible to damage from scuffing and snagging on abrasive surfaces A liberal amount of duct tape can be used in this area to make the bun...

Страница 13: ...6 Remove the gun from the coupling block 7 Adjust both the Air Pressure Regulators clockwise until the pumps begin to move approximately 15 psi air pressure When the pumps reach the top of their strok...

Страница 14: ...material pressure to air pressure ratio of approximately 16 to 1 9 Set the Pump Switch to NORMAL One of the amber Pump Directional Indicator Lights should be ON and the Proportioning Pumps should mov...

Страница 15: ...n GUSMER maintains a competent staff of Technical Representatives and authorized Distributors who can resolve almost any problem you may encounter with GUSMER equipment Feel free to call on these peop...

Страница 16: ...d the directional indicator lights are out 5 6 7 Pump movement is erratic 8 Unequal pressure or speed on the upstroke versus the downstroke 9 SOLUTIONS 1 Determine which inlet or discharge valve is le...

Страница 17: ...nual 3 CAVITATION is the formation of a partial vacuum or void within the pump cylinder during the fill upstroke stroke It is actually a short fill since the fill chamber does not fill completely with...

Страница 18: ...OULD CREATE A POTENTIAL SOURCE OF INJURY TO THE OPERATOR WARNING BEFORE PERFORMING THESE TROUBLE SHOOTING PROCEDURES DETERMINE THAT ALL CIRCUIT BREAKERS ARE OFF AND MAIN POWER IS DISCONNECTED AT THE S...

Страница 19: ...M FLUID INJECTION Pump Lube System Check the condition of the pump DAILY to insure that lube will do its job Change the Pump Lube before it becomes a gel turns cloudy or becomes the same color as the...

Страница 20: ...ilter screen is accomplished as follows 1 Switch OFF the Pump Switch and disconnect air from the Proportioning Unit Bleed chemical pressure from the side you are working on by opening the correspondin...

Страница 21: ...using an adjustable wrench Inspect the valve cover o ring and replace as required It is good practice to liberally coat the o ring with grease before inserting the valve cover back into the pump base...

Страница 22: ...Model FF 1600 with out Heat 22 17942C 1 Issue 1 NOTES...

Страница 23: ...mber Field Title Description 1 Date 2 Name 3 IM Number 4 Issue Number 5 Date of Issue 6 Page Number 7 Discrepancy Instructions Complete the above fields of the form by following the instructions liste...

Страница 24: ...4 Issue Number Enter the Issue number of the Instruction Manual from the title page If there is no issue number enter NONE 5 Date of Issue Enter the date of Issue of the Instruction Manual from the ti...

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