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O

Occupational safety ...................... 20

Operation .................................. 15, 64

Original spare part .................. 67, 93

Overcurrent

FlexxPump 404DLS .................. 53

P

Personnel qualifications ................ 35

PLC

Connecting cable .................... 103

Power Off

FlexxPump 404DLS .................. 45

Power On

FlexxPump 404DLS .................. 45

Prerequisites

Mounting .................................... 36

Pressure

maximum .................................... 29
Operation .................................. 29

Pressure difference

Splitter ........................................ 29

Printing

maximum: Splitter .................... 30

Product

Disassembling .......................... 100
Shutdown .................................... 96

Programming

Software: Automatic lubrication
system .......................................... 44

Protection class .............................. 29

Protective measures ...................... 20

Pump

Replacing .................................... 80

Pump types

FlexxPump 404DLS .................. 32

Purpose of the document ............ 13

R

Repairs .............................................. 93

Replacing

Cartridge ....................................  72
FlexxPump .................................. 93
Hoses ..........................................  93
Pump ............................................ 80
Splitter ........................................  93
Y-segments ................................  93

Residual danger .............................. 15

S

Safety data sheet ............................ 23

Service departments .................... 107

Shelf life

Güdel H1 lubricants ................ 30

Shutdown ........................................ 96

Product ........................................ 96

Software

Integrating .................................. 43
Programming: Automatic lubrica-
tion system ................................ 44

Software modules

FlexxPump 404DLS .................. 43

Spare part .................................. 67, 93

Spare parts list .............................. 113

Splitter

Accuracy ...................................... 29
Maximum pressure .................. 30
Minimum lubrication quantity ......
................................................. 30, 56
Pressure difference .................. 29

State of the art ................................ 15

Storage .............................................. 95

Storage conditions ........................ 95

Symbol .............................................. 22

Index

OPERATING MANUAL Automatic lubrication system
FlexxPump 404DLS

99079191943154059_v10.0_

EN-US

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Содержание 404DLS

Страница 1: ...404 DLS OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS Project Order Bill of materials Serial number Year of manufacture BETRIEBSANLE 99079191943154 B1X xxxxxxxxx xxxx 09xxxxx 2019...

Страница 2: ...y deviate from the original In the case of special models options or technical changes the scope of deliv ery may differ from the descriptions here Reprinting the instructions in whole or in part requ...

Страница 3: ...Recommissioning 2 97 New Overview of other applicable documen tation Chapter 1 1 2 12 Reference to lubrication requirements Chapter 5 4 2 43 Reference to software modules Chapter 5 4 2 43 8 0 07 27 2...

Страница 4: ...08 2017 Added Lubrication check 2 59 3 0 02 27 2017 Corrected Standards and guidelines of the Declara tion of conformityDeclaration of con formity declaration of incorporation 2 0 11 29 2016 Updated N...

Страница 5: ...2 1 2 5 Operators 18 2 1 2 6 Manufacturer s technicians 18 2 1 2 7 Maintenance technicians 19 2 1 2 8 Service technicians 19 2 1 2 9 Disposal specialists 19 2 1 3 Disregarding safety regulations 20 2...

Страница 6: ...2 Splitter 29 3 3 2 1 Temperature ranges 29 3 3 2 2 Accuracy of the lubricant distribution 29 3 3 2 3 Minimum lubrication quantity 30 3 3 2 4 Maximum pressure 30 3 3 3 Lubricant amount 30 3 3 4 Shelf...

Страница 7: ...3 5 4 1 Suggested solution Programming software 44 5 4 2 Connecting FlexxPump to power supply 45 5 4 3 Lubrication 47 5 4 4 Filling hydraulic lines venting the FlexxPump 49 5 4 5 Error message Empty 5...

Страница 8: ...Maintenance tasks 71 7 3 1 Replacing the cartridge 72 7 3 2 Checking the lubrication system 75 7 3 3 Checking automatic lubrication system 79 7 3 4 Replacing the FlexxPump 80 7 3 4 1 Disassembling the...

Страница 9: ...Decommissioning 96 9 3 1 Shutdown 96 9 3 2 Cleaning rust proofing 96 9 3 3 Identification 96 9 4 Recommissioning 97 10 Disposal 99 10 1 Introduction 99 10 1 1 Safety 99 10 1 2 Personnel qualification...

Страница 10: ...drawings 113 13 Torque tables 114 13 1 Tightening torques for screws 114 13 1 1 Zinc plated screws 115 13 1 2 Black screws 116 13 1 3 Stainless steel screws 117 Illustrations 119 List of tables 121 In...

Страница 11: ...l con tains important information for your personal safety The manual must be read and understood by all persons who work on the product in any of the product life phases General OPERATING MANUAL Auto...

Страница 12: ...ales project manage ment Racks Pinions Catalog Only available in Eng lish and Russian Sales project manage ment Quick guide to check ing lubrication system Maintenance techni cian Service technician F...

Страница 13: ...he information required for using the product as in tended It is an essential component of the product The manual must be available at the product site throughout the entire ser vice life of the produ...

Страница 14: ...Use Explanation For cross reference See 2 Possibly for cross ref erence Page Fig Designation of graphics Figure Table Designation of tables Table In the tip Information or tip Table 1 2 Explanation of...

Страница 15: ...ilt using state of the art technology It was designed and constructed in accordance with the accepted safety regulations However some residual danger remains during its operation There is danger to th...

Страница 16: ...allowed to work on the product Persons are authorized if they are familiar with the relevant safety regulations for their area of re sponsibility they have read and understood this manual they meet t...

Страница 17: ...peration site of the product at all times the technicians are kept up to date regarding best practice the technicians are informed about technical progress modifications and the like the contracted cl...

Страница 18: ...n and off creating production readiness monitoring the production process localizing minor malfunctions 2 1 2 6 Manufacturer s technicians The manufacturer s technician is employed on site at the prem...

Страница 19: ...ing the cleaning process 2 1 2 8 Service technicians The service technician was trained by the operating company or the manufacturer has very good mechanical and or electrical knowledge has software k...

Страница 20: ...e operating company is responsible for ensuring safe conditions in the vicin ity of the product In particular he must ensure compliance with the general safety regulations guidelines and standards Bef...

Страница 21: ...ical injury or im mediate fatality WARNING WARNING WARNING refers to hazards with a moderate risk of severe physical injury or potential fatality CAUTION CAUTION CAUTION refers to hazards with a sligh...

Страница 22: ...due to dangerous electrical voltage 2 3 Fundamentals of safety 2 3 1 Product specific hazards CAUTION Oil greases Oils and greases are harmful to the environment The oils and greases must not get int...

Страница 23: ...ls usually supply their substances together with safety data sheets Safety data sheets are available on the Internet Enter msds and the name of the material in a search engine Safety infor mation abou...

Страница 24: ...Safety OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 24...

Страница 25: ...ded use The product is not intended for Lubrication of runners bearing or other elements Operation in potentially explosive areas Lubrication of elements in or on automobiles Operation outside of the...

Страница 26: ...18XXXXXX www gudel com G del AG Industrie Nord CH 4900 Langenthal A B C E D Fig 3 1 Type plate A Serial number D Pump type B Item number E Build year the first two digits of the se rial number C Produ...

Страница 27: ...s on the machine properties and the operating conditions Generally the emissions sound pressure level LpA is 80dB A measured at a distance of 1 m from the safety fence and 1 6 m above ground level The...

Страница 28: ...of 6 3 mm Electrical The four pole connection size M12x1 transmits the following sig nals Control signals Operating voltage Interfaces The FlexxPump 404DLS features an integrated microprocessor It is...

Страница 29: ...itored electronically by counter pressure measurement 3 3 2 Splitter 3 3 2 1 Temperature ranges The following temperature ranges and humidity apply Product life phase Temperature range Air humidity Tr...

Страница 30: ...400 cm3 of lubricant The empty level is monitored by an integrated reed contact 3 3 4 Shelf life of G del H1 lubricant The date of filling of the lubricant is shown on the lubricant cartridge The G d...

Страница 31: ...cable if necessary More detailed information 2 38 D003515 A B C E D Fig 4 1 Design of FlexxPump lubrication system A FlexxPump D Y segment combines lubricants B Connecting cable E Splitter separates l...

Страница 32: ...003139 A B C D E F Fig 4 2 Detailed design of FlexxPump 404DLS A Vent locking mechanism D Casing B Covering E Connection plug for supply and control system C Cartridge F Hydraulic outputs Design funct...

Страница 33: ...signal in case of overpressure if the cartridge is empty and for each piston stroke This makes it possible to process such in formation further 4 2 2 FlexxPump 4 2 2 1 404DLS A PLC not included in the...

Страница 34: ...Design function OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 34...

Страница 35: ...vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against being switched on again main switch for the complete system Before switching on the system a...

Страница 36: ...ter 11 2 103 The following interfaces are needed Interface 404DLS Lubricating pinion for gear teeth and Lubricating element for guideway rail X Connecting cable M12x1 4 pole with the corresponding len...

Страница 37: ...5 1 Installing the FlexxPump A Assembly site B FlexxPump C Screw Assemble the FlexxPump as follows 1 Mount FlexxPump with two screws M6 Lmin 40 mm tightening torque 5 Nm The FlexxPump is assembled Co...

Страница 38: ...ating pinion not included in the scope of delivery D Y segment B Lubricating element not included in the scope of delivery E Hydraulic hose diameter of 6 3 mm C FlexxPump 404DLS F 1st axle not include...

Страница 39: ...ery E 2nd axle not included in the scope of delivery B Lubricating element for guideway rails not included in the scope of delivery F Hydraulic hose diameter of 6 3 mm C FlexxPump 404DLS G 1st axle no...

Страница 40: ...scope of delivery B Lubricating element for guideway rails not included in the scope of delivery G 2nd FlexxPump 404DLS C 1st axle not included in the scope of de livery H Hydraulic hose diameter of...

Страница 41: ...ious or even fatal injuries Check the deviation of the electrical circuit Use only fuses with specified amperage Wire the plug according to the diagram NOTE Material damage Closing hydraulic outputs c...

Страница 42: ...s follows 1 Connect the hydraulic hoses 2 38 2 Screw the connecting cable to the connecting plug 3 Connecting cable 3 1 PIN 1 Input voltage 24 V DC color brown 3 2 PIN 2 Control of the individual pump...

Страница 43: ...em The document can be found in the down load area of our company website http www gudel com G del provides software modules for the standard control systems without obligation The software modules ca...

Страница 44: ...ag for machine stop Start lubrication cycle Successful no timeout Yes No Reset warning Reset flag for machine stop Set warning message Reset corresponding warning message as soon as OK again No fault...

Страница 45: ...nstant voltage of 24 V DC is applied at PIN 1 Saved information is not lost when the FlexxPump is off The output signal on PIN 4 is High 20 30V dur ing normal operation For regular lubricant dispensin...

Страница 46: ...Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 46...

Страница 47: ...draulic outputs dispense 0 15 cm3 of lubricant Start of the dispensing output 1 1 or 1 2 then output 2 1 or 2 2 Each hydraulic output is filled with lubricant by its respective piston Each piston carr...

Страница 48: ...Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 48...

Страница 49: ...80x Fig 5 9 Switching time diagram Filling hydraulic lines venting the FlexxPump The filling process starts with the displayed signal on PIN 2 The filling process takes a maximum of 1600 seconds The f...

Страница 50: ...Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 50...

Страница 51: ...gh 20 30V during nor mal operation During an actual motor run of the FlexxPump the signal switches to Low 0V Normally this takes between approx 9 and 18 seconds depending on the length of the hydrauli...

Страница 52: ...Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 52...

Страница 53: ...1 or 1 2 2 1 or 2 2 Hydraulic output t 0 15 cm cm V Duration 30 s Fig 5 11 Switching time diagram Error message General information For blocked hydraulic lines or other errors the FlexxPump issues a L...

Страница 54: ...switch off the power supply to the FlexxPump and switch it on again The fault is set to zero The FlexxPump starts up again Lubrication system does not lubricate Various causes Switch off the power su...

Страница 55: ...ors The calculations listed here are based on empirical values and lead to reference values The lu brication quantity needs to be checked regularly and needs to be adapted if necessary The following n...

Страница 56: ...r lubrication point U Recommended lu brication quantity Pt The recommended lubrication quantity Pt can be found in the following table System Size 1 5 Sizes 6 7 3 lubrication points e g EP TMF TMO 0 9...

Страница 57: ...lculated for P1 Value Formula Unit Running performance of the axle per day V vm x t x POT x 0 036 km day Recommended lubrication quantity per day P V x Pt 100 cm3 day Emptying time of cartridge P1 Car...

Страница 58: ...5 5 Initial commissioning Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 58...

Страница 59: ...s lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if nece...

Страница 60: ...ation system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricati...

Страница 61: ...IV VI VII V VIII 404 DLS 402 402 B _ Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 61...

Страница 62: ...the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 5 7 Lubricants Cleaning agent...

Страница 63: ...Check the connections of the hydraulic system before starting up the prod uct Commissioning OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 63...

Страница 64: ...erty Before the operating personnel begin working with the product Train and instruct the operating personnel Point out dangers in the work area to the operating personnel Check the qualifications of...

Страница 65: ...to matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it again...

Страница 66: ...Operation OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 66...

Страница 67: ...g work on the product there is danger of the machine starting up auto matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against fal...

Страница 68: ...please contact our service departments For more information on the lubricants refer to the tables below For further information refer to the chapter Maintenance tasks and the respective third party do...

Страница 69: ...brica tion system FlexxPump oil Table 7 2 Lubricants Automatic lubrication system FlexxPump Fig 7 2 Automatic lubrication system FlexxPump Lubrication ex works Specifica tion Lubrica tion quantity Loc...

Страница 70: ...ermined Automatic lubrica tion system FlexxPump Prelubri cate guideways and racks Oil G del H1 NSF no 146621 cannot be found Automatic lubrica tion system FlexxPump oil This table does not purport to...

Страница 71: ...7 3 Maintenance tasks Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 71...

Страница 72: ...nt Dispose of the cartridge in an environmentally friendly manner 2 99 CAUTION Danger from spring tension The covering contains a spring with tension The covering jumps up when opened This can lead to...

Страница 73: ...ining cover C Cartridge Lubrication ex works Specification Lubrication quantity Chapter 7 2 2 1 2 69 Chapter 7 2 2 1 2 69 400 cm Table 7 5 Lubricants Automatic lubrication system FlexxPump Maintenance...

Страница 74: ...ver from the new cartridge 6 Lubricate the O ring slightly 7 Insert new cartridge make sure the cartridge fits in properly 8 Put on the covering and turn hand tight in the direction of the arrow 9 Swi...

Страница 75: ...s lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if nec...

Страница 76: ...cation system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricat...

Страница 77: ...IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 77...

Страница 78: ...f the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 7 6 Lubricants Cleaning agen...

Страница 79: ...amination Check the components for contamination Pump Lines other components Immediately clean away any contamination Loss of lubricant Check system and its surroundings for traces Puddles of oil and...

Страница 80: ...ocorro sion reddish discoloration of the track are visible Adjust lubrication interval if necessary 7 3 4 Replacing the FlexxPump 7 3 4 1 Disassembling the FlexxPump Disassemble the FlexxPump as follo...

Страница 81: ...ig 7 5 Installing the FlexxPump A Assembly site B FlexxPump C Screw Assemble the FlexxPump as follows 1 Mount FlexxPump with two screws M6 Lmin 40 mm tightening torque 5 Nm The FlexxPump is assembled...

Страница 82: ...ing pinion not included in the scope of delivery D Y segment B Lubricating element not included in the scope of delivery E Hydraulic hose diameter of 6 3 mm C FlexxPump 404DLS F 1st axle not included...

Страница 83: ...E 2nd axle not included in the scope of delivery B Lubricating element for guideway rails not included in the scope of delivery F Hydraulic hose diameter of 6 3 mm C FlexxPump 404DLS G 1st axle not i...

Страница 84: ...ope of delivery B Lubricating element for guideway rails not included in the scope of delivery G 2nd FlexxPump 404DLS C 1st axle not included in the scope of de livery H Hydraulic hose diameter of 6 3...

Страница 85: ...n the rating plate A faultily connected product can cause material damage or serious or even fatal injuries Check the deviation of the electrical circuit Use only fuses with specified amperage Wire th...

Страница 86: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 86...

Страница 87: ...p s lubrication cycle Expose lubrication point Remount lubrication point Yes No Hydraulic line filled without air bubbles and kinks Yes No Check the pumps voltage supply and function and correct if ne...

Страница 88: ...cation system As operator check the lubrication system during initial commissioning after downtimes of more than 4 weeks if there is no lubricating film and after the cartridge or pump of the lubricat...

Страница 89: ...IV VI VII V VIII 404 DLS 402 402 B _ Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 89...

Страница 90: ...f the roller and pinion need to be covered completely by a lubricating film Cleaning agents mild universal cleaner free from aromatic compounds e g Motorex OPAL 5000 Table 7 9 Lubricants Cleaning agen...

Страница 91: ...ld universal cleaner free from aro matic compounds e g Motorex OPAL 5000 Chapter 7 3 2 2 75 Checking automatic lubrica tion system 11 250 The manufacturer s technicians Maintenance technicians mild un...

Страница 92: ...Maintenance OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 92...

Страница 93: ...s can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch off the superordinate main power supply Secure it against being switche...

Страница 94: ...Pump function has been stopped Remove cause of the coun terpressure switch off the power supply to the FlexxPump and switch it on again The fault is set to zero The FlexxPump starts up again Lubricat...

Страница 95: ...rinking water supply Take appropriate measures Observe the country specific safety data sheets Oils and greases must be disposed of as hazardous waste even if the total quantity is small Room Store th...

Страница 96: ...ct To shut down the product proceed as follows 1 Switch off FlexxPump 2 Remove cartridge 3 Cut the power supply The product has been shut down 9 3 2 Cleaning rust proofing Clean away any dirt and dust...

Страница 97: ...sioning After cleaning work on the product or a downtime of one to four weeks carry out the following jobs Check the lubricating film on guideways and racks Decommissioning storage OPERATING MANUAL Au...

Страница 98: ...nd racks Checking the lubrication system If the machine downtime is longer than one year carry out the following tasks Rinse the lubrication lines with fresh lubricant Replace the cartridge Check the...

Страница 99: ...e product there is danger of the machine starting up auto matically This can lead to severe or fatal injuries Before working in the danger area Secure vertical axes if equipped against falling Switch...

Страница 100: ...harmful to the environment The oils and greases must not get into the drinking water supply Take ap propriate measures Observe the country specific safety data sheets Oils and greases must be disposed...

Страница 101: ...nt disposal in accor dance with the safety data sheets 2 23 Batteries Battery collection Metals Scrap metal collection Electrical material Electrical waste Table 10 1 Disposal material groups 10 4 Dis...

Страница 102: ...Disposal OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 102...

Страница 103: ...m 0200517 Length 20 m Table 11 1 PLC connecting cable The PLC connecting cables are equipped with three colored LEDs LED color Meaning Green Voltage on PIN 1 Yellow Signal on PIN 4 White Signal on PI...

Страница 104: ...Accessories OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 104...

Страница 105: ...12 Spare parts supply Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 105...

Страница 106: ...Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 106...

Страница 107: ...or all other countries not included in the following list please contact the service department in Switzerland Customer with special agreements should contact the service department specified in the c...

Страница 108: ...er Automation Ltd A Zone 16th Floor JIER Building 21th Xinxi Road 250022 Jinan China 86 531 81 61 6465 service gudeljier com India G del India Pvt Ltd Gat No 458 459 Mauje Kasar Amboli Pirangut Tal Mu...

Страница 109: ...26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Finland Greece Norway Sweden Switzerland Turkey Bosnia and Herzegovina G del GmbH Sch neringer Strasse 48 4073 Wilher...

Страница 110: ...tics G del Intralogistics GmbH Gewerbegebiet Salzhub 11 83737 Irschenberg Germany 49 8062 7075 0 service intralogistics de gudel com Italy G del S r l Via per Cernusco 7 20060 Bussero Mi Italy 39 02 9...

Страница 111: ...26 Industrie Nord 4900 Langenthal Switzerland 41 62 916 91 70 service ch gudel com Table 12 4 Service departments for all other countries Inquiries outside of business hours If you have service inqui...

Страница 112: ...Spare parts supply OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 112...

Страница 113: ...Worm gear unit AE060 L left Ratio i 10 00 AE060 2 Stk E 910 406089 Motor flange 060 18x116x116 130 110 8030 018a 2 Stk E 1000 0910499 Mechanical multi limit switch accessories 750 Y 8523 024 2 Stk 11...

Страница 114: ...without screw lock can come loose Secure screw connections on moving parts with Loctite medium strength 243 Apply the adhesive on the nut thread not on the screw Torque tables OPERATING MANUAL Automa...

Страница 115: ...1 1 58 1 9 M4 2 6 3 9 4 5 M5 5 2 7 6 8 9 M6 9 13 2 15 4 M8 21 6 31 8 37 2 M10 43 63 73 M12 73 108 126 M14 117 172 201 M16 180 264 309 M20 363 517 605 M22 495 704 824 M24 625 890 1041 M27 915 1304 1526...

Страница 116: ...9 M4 3 4 6 5 1 M5 5 9 8 6 10 M6 10 1 14 9 17 4 M8 24 6 36 1 42 2 M10 48 71 83 M12 84 123 144 M14 133 195 229 M16 206 302 354 M20 415 592 692 M22 567 804 945 M24 714 1017 1190 M27 1050 1496 1750 M30 14...

Страница 117: ...Nm 50 70 80 M3 0 37 0 8 1 1 M4 0 86 1 85 2 4 M5 1 6 3 6 4 8 M6 2 9 6 3 8 4 M8 7 1 15 2 20 3 M10 14 30 39 M12 24 51 68 M14 38 82 109 M16 58 126 168 M20 115 247 330 M22 157 337 450 M24 198 426 568 M27 2...

Страница 118: ...Torque tables OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 118...

Страница 119: ...g 5 8 Switching time diagram Normal case 47 Fig 5 9 Switching time diagram Filling hydraulic lines venting the FlexxPump 49 Fig 5 10 Switching time diagram Error message Empty 51 Fig 5 11 Switching ti...

Страница 120: ...Illustrations OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US 120...

Страница 121: ...icants Automatic lubrication system FlexxPump 69 Table 7 3 Lubricants Automatic lubrication system FlexxPump Pre lubricate guideways and racks 69 Table 7 4 Lubricant table 70 Table 7 5 Lubricants Auto...

Страница 122: ...of business hours 111 Table 13 1 Torque table for zinc plated screws lubricated with Molykote MoS2 grease 115 Table 13 2 Torque table for black oiled and non lubricated screws 116 Table 13 3 Torque t...

Страница 123: ...ctrical equipment 41 85 FlexxPump 404DLS 42 Hydraulic system 38 82 Connecting cable PLC 103 Connections Flexxpump 404DLS 28 Control 43 Control signal 47 D Decommissioning 95 Design 31 Dimensions Flexx...

Страница 124: ...s 20 Installation site 36 Integrating Software 43 Intended purpose 25 L Liability 20 Lubricant Discharge 47 Shelf life 30 Lubricants 68 Quantity in cartridge 30 Lubrication 47 Lubrication quantity Cal...

Страница 125: ...0 Pump types FlexxPump 404DLS 32 Purpose of the document 13 R Repairs 93 Replacing Cartridge 72 FlexxPump 93 Hoses 93 Pump 80 Splitter 93 Y segments 93 Residual danger 15 S Safety data sheet 23 Servic...

Страница 126: ...5 Torques 114 Training of operating personnel 64 Transport 35 Troubleshooting 94 Type plate 26 U Use Non intended 25 V Ventilate FlexxPump 404DLS 49 W Warning symbols 22 Warranty 20 Index OPERATING MA...

Страница 127: ...f this operating manual contains the following documents Layout Spare parts lists Declaration of conformity for TriboServ Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 990791...

Страница 128: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 129: ...Layout Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 130: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 131: ...Spare parts lists Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 132: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 133: ...Declaration of conformity for TriboServ See also 2 Declaration of conformity for TriboServ 135 Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 134: ...Appendix OPERATING MANUAL Automatic lubrication system FlexxPump 404DLS 99079191943154059_v10 0_EN US...

Страница 135: ...ility 2004 108 EG The manufacturer herewith declares that the following lubricating systems FlexxPump 401 DLS 402 DLS 403 DLS 404 DLS 422 DLS as well as FlexxPump 401 DLSA 402 DLSA 403 DLSA 404 DLSA 4...

Страница 136: ...ie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 Fax 41 62 916 91 50 E mail info ch gudel com www gudel com clasch 10 0 24 10 2019 OPERATING MANUAL Automatic lubrication system FlexxPump 4...

Страница 137: ...G DEL AG Industrie Nord CH 4900 Langenthal Switzerland Phone 41 62 916 91 91 info ch gudel com www gudel com...

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