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4

Band Saw Assembly and Installation

1.  The saw may be attached to the worktable or a stand with 6 screws. .
2.  The backplate rear end should be mounted on the end of the worktable or the stand so that band

saw can be tilted in the vertical position.

Saw Band Speed

Using the band saw, you should always select the speed most appropriate to the given material. A small
overview of adjusting various materials will give you the list of materials and cutting thereof.

List of Materials and Cutting Thereof

Pulley to be used

Material

Speed

Motor

Saw

Tool steel

Stainless

Bearing bronze

20 m/min.

Small

Large

Regular steel

Hard brass

Bronze

29 m/min.

Medium-sized

Medium-sized

Soft brass

Aluminium

Other light-weight
materials

50 m/min.

Large

Small

Saw Band Replacement

Tilt the saw head into the vertical position, open the band cover and loosen the band clamping screw so
that the band may be removed from the wheels.
Fit in the new band as follows:
1.  Put the saw band between the guide bearings.
2.  Take the band with your left hand over the drive wheel (down) and hold it in the position.
3.  Pull the band up with your right hand to get it closer to the drive wheel.
4.  Pull with your left hand further at the saw band upper end
5.  Set up the band adjusting screw with your right hand so that it is possible to shift it over the upper

wheel with your left hand.

6.  Set up the band tension so that it cannot skid. The tension should not be excessive.
7.  Put a couple of oil drops on the band.
8.  Close the band cover.

Saw Upper Wheel Alignment

1.  Remove the band cover.
2.  Loosen the band clamping screw a bit so that the band is not tense at full.
3.  Screw the socket screw on the clamping block for the upper wheel to be at precise parallel with the

drive wheel and the band is straight.

4.  Put the band in correct tension.
5.  Check on the band run so that you will switch the machine on .If the band is skidding forward, the

adjustment should be repeated until the band rear side is in contact with the upper wheel edge.

6.  Switch the machine off again.
7.  Remount the saw band cover.

Guide Bearings Set-up

Caution:

 This is essential adjustment on the saw. . Reasonable result cannot be attained at work, if ht

guide bearing are not set up correctly. Clearance should not be above 0,1 mm or the saw band can be
in contact with the bearing. To set up in this way, the procedure should be as follows:
1.  Each bearing should be fitted on an eccentric case and may be adjusted.

Содержание 40536

Страница 1: ...Operating Manual G de GmbH Co KG Birkichstrasse 6 74549 Wolpertshausen www guede com Hack band saw MBS 115 E Ordering No 40536 Read this operating manual carefully before use...

Страница 2: ...ithout a ground conductor is not permitted as lives of operators may be threatened 2 Damaged or worn cables and other defective parts should be replaced immediately 3 Be careful to have any protection...

Страница 3: ...with the largest diameter being directly by the motor 5 Fit in the driving pulley with the smallest diameter being directly by the bearing Tighten up the socket screw 6 Grooves of either pulley shoul...

Страница 4: ...to get it closer to the drive wheel 4 Pull with your left hand further at the saw band upper end 5 Set up the band adjusting screw with your right hand so that it is possible to shift it over the upp...

Страница 5: ...r Cutting 1 The harder the material is the slower the cutting speed should be 2 Cooling oil is recommended at higher speed of the saw band 3 To increase the cutting pressure turn the adjusting lever a...

Страница 6: ...heel h 6 Set up the saw guide 7 Use a thinner saw band 8 Have it welded up at a specialist The band gets blunt quickly 1 Too coarse saw band 2 Too high speed 3 Inappropriate thrust 4 Hard elements in...

Страница 7: ...the saw band 4 Saw band blunt 5 Poor speed 6 Too much clearance of the saw guide 7 Loosened guide square 8 The band does not pass round the guide wheel correctly 1 Reduce the thrust by increasing the...

Страница 8: ...8 Technical Drawing...

Страница 9: ...g shaft 40536 01 057 Adjustable support 40536 01 018 Angular stop 40536 01 058 Grooved screw 40536 01 019 Piece to be worked stop 40536 01 059 Band cover 40536 01 020 Socket screw 40536 01 060 Safety...

Страница 10: ...ket crew 40536 01 086 Motor pulley 40536 01 103 Clamping block 40536 01 087 Ball bearing 40536 01 104 Hexagon screw 40536 01 088 Bearing case 40536 01 105 Spring bolt 40536 01 089 sealing 40536 01 106...

Страница 11: ...ype as brought into circulation by us Bei einer nicht mit uns abgestimmter nderung der Ger te verliert diese Erkl rung ihre G ltigkeit In a case of alternation of the machine not agreed upon by us thi...

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