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7

Corrective maintenance

Note:

Do the corrective maintenance procedures as required, or to solve a possible

problem.

7.1

Do maintenance on the blades

Warning:

Speak to your dealer for these procedures.

Always wear cut resistant gloves when you do work on the blades.

7.1.1

Lock the rotor

Preliminary requirements

1.

The machine is stopped.

2.

The input is removed.

3.

The output is removed.

M12x30 locking bolt for the

rotor

Flat-head screwdriver

Wrench size 19

Procedure

1. Make sure that you see the blades in

the shredderbox.

2. Remove the plug (A).

3. Install the locking bolt (B) to lock the

rotor.

7.1.2

Remove the blades

Preliminary requirements

1.

The rotor is locked.

Wrench size 17

A

B

Corrective maintenance

32

D09-GS13S50-

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2

Содержание GTS 1300

Страница 1: ...User manual GTS1300 Wood chipper English Original instructions D09 GS13S50 12...

Страница 2: ...ns are subject to change without prior notice Technische Handelmaatschappij J De Wild B V will not accept liability for any alteration or typing error Details and values given in this manual are avera...

Страница 3: ...ns on the machine 10 2 5 Safety instructions 13 2 5 1 General safety instructions 13 2 5 2 Safety instructions for use 13 2 5 3 Safety instructions for maintenance transport and storage 14 2 6 Disposa...

Страница 4: ...ts 28 6 9 1 Remove the cover 29 6 9 2 Remove the belts 29 6 9 3 Install the belts 29 6 9 4 Adjust the tension 30 6 9 5 Do a check for correct operation 30 6 10 Align the pulleys 31 7 Corrective mainte...

Страница 5: ...procedure 39 8 2 Troubleshooting table 39 9 Technical specifications 40 9 1 General specifications 40 9 2 Material specifications 41 9 3 Engine specifications 41 9 4 Working area 43 9 5 Danger area 44...

Страница 6: ...trations The illustrations in this document show a typical setup with relevant details for instructional use only Minor differences between the illustrations and the machine are possible but do not ha...

Страница 7: ...fety instructions to prevent injury and or damage to the machine 3 Do the procedures completely and in the given sequence 4 Keep this document in a safe area for future use This document is part of th...

Страница 8: ...obey these rules The machine must be operated by approved users Use the machine only as described in this document Obey the safety user and maintenance instructions in this document Use original spare...

Страница 9: ...hin a radius of 12 m 2 2 Liability Technische Handelmaatschappij J De Wild B V is not liable if you do not obey these instructions Obey the safety instructions Refer to section 2 5 Use the machine onl...

Страница 10: ...2 4 Safety signs on the machine 120 Safety 10 D09 GS13S50 12...

Страница 11: ...Note For an overview and explanation of the identification plate refer to section 3 2 Sign Description General warning Flying debris hazard Keep distance from the machine Safety D09 GS13S50 12 11...

Страница 12: ...Rotating parts hazard 120 Noise level Read the manual Wear ear protection mandatory PPE Wear eye protection mandatory PPE Wear cut resistant gloves mandatory PPE V belts running direction Hot surface...

Страница 13: ...utput Refer to section 3 3 1 Do not climb into the input Make sure that the panic bar is always unobstructed when the machine is used Make sure that you can immediately operate the panic bar when the...

Страница 14: ...and storage Never use the engine or output to strap the machine down during transport or storage Always lock the rotor during maintenance transport and storage Refer to section 7 1 1 Always remove th...

Страница 15: ...material refer to section 9 2 3 2 Identification of the machine NAME Technische Handelsmaatschappij J de Wild B V www gtmprofessional com De meeten 54 4706 NH Roosendaal THE NETHERLANDS MODEL SERIALNO...

Страница 16: ...t is used to guide the chipped ma terial C Input The input is used to guide the entering mate rial to the shredderbox D Panic bar The panic bar is used to stop the machine in case of an emergency E En...

Страница 17: ...ut and output are installed correctly The ma chine does not start if the parts are not instal led correctly K Rotor The rotor holds the blades L Blade The blades chip the material 3 3 2 Overview of th...

Страница 18: ...ons are required to install the input The input is heavy Preliminary requirements Wrench size 13 Procedure 1 Lift the input A 2 Move the hinges B into the holes C 3 Tilt the input 4 Make sure that the...

Страница 19: ...size 13 Procedure 1 Lift the output A 2 Move the hinges B into the holes C 3 Tilt the output 4 Make sure that the locking key D correctly fits in the safety lock switch E 5 Install the bolts G and the...

Страница 20: ...4 3 Install the handle 1 Position the handle A on the frame B 2 Install the knobs C A C B Installation 20 D09 GS13S50 12...

Страница 21: ...tank Refer to section 5 2 6 Do a functional test of the panic bar Refer to section 6 2 7 Do a detection test of the output Refer to section 6 3 5 2 Fill the fuel tank Preliminary requirements Spout Fu...

Страница 22: ...and dirt and rocks from the material 2 Cut side branches off the main branches 3 Put the material in the input A The machine automatically pulls the material into the rotor 4 Put side branches and mat...

Страница 23: ...Put tie down straps on the shredderbox A and through the hooks B of the input to secure the machine to the transporting vehicle 5 Make sure that the machine cannot move during transport 5 7 Use the pa...

Страница 24: ...1 Pull the index punger B to release the panic bar A 2 If necessary start the machine Refer to section 5 3 B A A Instructions for use 24 D09 GS13S50 12...

Страница 25: ...6 5 Clean or replace the air filter Every month Refer to section 6 6 Replace the engine oil First time after 20 hours thereafter every 100 hours or 6 months Refer to section 6 7 Lubricate the bearing...

Страница 26: ...switch D Caution Make sure that the machine fully stops 5 The test is successful if the machine stops 6 Tilt the output back 7 Install the bolts and washers 6 4 Clean the machine Caution Do not clean...

Страница 27: ...to section 6 9 4 5 If the tension is correct install the cover B 6 6 Replace the air filter Preliminary requirements Air filter Refer to the OEM documentation of the engine for the exact type Procedur...

Страница 28: ...r until the oil reaches the indicator on the plug 7 Install the fill plug A 6 8 Lubricate the bearing housing Preliminary requirements Grease pump Universal grease Procedure 1 Clean the grease nipple...

Страница 29: ...Remove the belts Preliminary requirements Wrench size 17 Procedure 1 Loosen the nuts A 6x of the engine B 2 Move the engine in the direction of the arrow C 3 Remove and discard the belts D 6 9 3 Insta...

Страница 30: ...re aligned Refer to section 6 10 2 The tension is correct if you can push the belt A down approximately 2 2 5 cm B with a force of 50 Nm C 3 Loosen the bolts of the engine to decrease the tension 4 Ti...

Страница 31: ...ignment ruler B against the flat surface of both pulleys A 3 Do a check to see if there are gaps between the ruler and the pulley surfaces 4 If there are gaps use the nuts C to adjust the engine 5 Rep...

Страница 32: ...ades 7 1 1 Lock the rotor Preliminary requirements 1 The machine is stopped 2 The input is removed 3 The output is removed M12x30 locking bolt for the rotor Flat head screwdriver Wrench size 19 Proced...

Страница 33: ...epeat step 1 and step 2 for the second blade 4 If both sides of the blade are dull sharpen or replace the blade Refer to section 7 1 4 5 Install the blades Refer to section 7 1 5 7 1 4 Sharpen the bla...

Страница 34: ...oves Procedure 1 Put on cut resistant gloves 2 Clean the surface of the blade and the blade holder 3 Install the blade A 4 Apply Loctite 243 to the bolts 5x B 5 Install the bolts Apply a torque of 80...

Страница 35: ...e 1 Do maintenance on the engine Refer to the OEM documentation of the specific engine of your machine 7 3 Remove a blockage Warning Never use your hands to remove wood chips between the blades Always...

Страница 36: ...the output C 3 Remove the hinges D from the holes E 4 Remove the output 7 3 3 Remove the input Note Two persons are required to remove the input The input is heavy Preliminary requirements Wrench siz...

Страница 37: ...Procedure 1 Remove all material from inside the input and the output 2 Remove all material on top of the rotor 3 Use the rotor deblocking tool to remove wood chips from the rotor Refer to section 7 3...

Страница 38: ...the washers C 4 Install the input Refer to section 4 1 5 Install the output Refer to section 4 2 Caution A blockage can cause damage to the blades 6 If the blades are damaged after a blockage replace...

Страница 39: ...he blade and the counter blade is too large Adjust the gap Refer to sec tion 7 1 6 The engine does not start The engine has a fault Make sure that The engine switch is set to the ON position The panic...

Страница 40: ...speed rotor RPM 2200 Rotation speed engine RPM 3200 Table 2 Machine Item Specification Input height cm 103 Input opening dimensions width cm 50 height cm 35 Output height cm 160 Output direction Side...

Страница 41: ...od Allowed Roots cleaned Stone Not allowed Glass Metal Plastic 9 3 Engine specifications Table 3 Loncin G420F Item Specification Power 11 02 kW 3600rpm Weight kg 34 Dimensions length mm 450 width mm 4...

Страница 42: ...Loncin G420FD e start Item Specification Power 11 03 kW 3600rpm Weight kg 36 Dimensions length mm 450 width mm 405 height mm 443 Capacity of fuel tank l 6 5 Table 7 Loncin G390FD e start Item Specifi...

Страница 43: ...9 4 Working area A A Working area to control the machine 1 meter wide Technical specifications D09 GS13S50 12 43...

Страница 44: ...9 5 Danger area A A Danger area area on which the chipped material falls down Radius is 12 meter Technical specifications 44 D09 GS13S50 12...

Страница 45: ...diagram A B 24 12 23 11 24 12 23 11 C D E F A Spark plug B Ignition coil C SW1 panic bar detection input D SW2 detection output E Engine on off switch F Earth ground Technical specifications D09 GS13...

Страница 46: ...Technical specifications 46 D09 GS13S50 12...

Страница 47: ...Technical specifications D09 GS13S50 12 47...

Страница 48: ......

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