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GSK983Ta-H/ GSK983Ta-V Turning CNC System Connection Manual

9. Machine Tool Operation Panel

PON

ESPA

ESPC

ESPB

POFF

PCOM

Power OFF

Power ON

Emergency stop button
on operation panel

Operation Panel Side

I/O unit side

+24V

Relay

X38.4

Note

：

when external MPG is used

，

emergency stop chain should

be formed by emergency sop buttons on operation panel and
external MPG

Note

：

External MPG and MPG on the operation panel cannot use at the same time.

ESPA

ESPC

ESPB

ESP1

ESP2

CM1

Emergency stop button
On operation panel

External MPG

Emergency stop

I/O side

When X38.COM is 24V, 0V here

When X38.COM is 0V, 24V here

X38.4

When X38.COM is 24V, 0V here
When X38.COM is 0V, 24V here

（

Emergency stop chain leading-out terminal2

）

-L

、

：

2 poles of external MPG indicator

ESP1

-L(0V)

+L (24V)

PON

ESPA

ESPC

ESPB

POFF

PCOM

ESP2

、

ESP1

：

2 poles of external MPG

emergency stop button

×100

MPG

、

：

External MPG axis select signal

×1

、

×10

、

×100

：

External MPG override

Select signal

ESP2

×10

(D-25male)

CM1

CN3(D-25 Female

）

is not used

+24V

PC1

RD+ RD-

：

RS422 differential receive terminal

TD+ TD-

：

RS422 differential sending terminal

CC2

RD+

RD-

TD-

(D-9 male)

Communication

TD+

（

Emergency stop button on operation panel leading-out

terminal1;Emergency stop chain leading-out terminal 1

）

（

Emergency stop button on operation panel leading-out terminal2)

（

Power on

）

（

Power off

）

（

Power switch common port

）

HA+

HB+

HA-

HB-

HA+ HA-: MPG A phase pulse output

HA+ HA-: MPG B phase pulse output

HA+

HB+

+5V

HA-

HB-

HA+

、

HA-

：

External MPG A phase pulse input

HB+

、

HB-

：

External MPG B phase pulse input

MDI

MPG

PON

ESPA

ESPC

ESPB

POFF

PCOM

CM1

CN3

POWER

CC2

PC1

+24V

COMMUNICATION

Содержание GSK983Ta-H

Страница 1: ...cessary or unallowable operations due to length limitation and products application conditions Therefore the items not presented herein should be regarded as impossible or unallowable Copyright is reserved to GSK CNC Equipment Co Ltd It is illegal for any organization or individual to publish or reprint this manual GSK CNC Equipment Co Ltd reserves the right to ascertain their legal liability ...

Страница 2: ...r s Responsibility Be responsible for the danger which should be eliminated and or controlled on design and configuration of the provided CNC systems and accessories Be responsible for the safety of the provided CNC systems and accessories Be responsible for the provided information and advice for the users User s Responsibility Be trained with the safety operation of CNC system and familiar with ...

Страница 3: ...tween NC Unit and Spindle Inverter 10 9 Machine Tool Operation Panel 11 10 Connection between NC Unit and Operation Panel 12 11 Connection between external MPG and Operation Panel 13 12 Connection between NC Unit and PC 14 13 Connection Method for Brake and System Power on Control 15 14 Connection between NC Unit and I O Unit 16 15 General of External I O Unit X1 Interfaces 17 16 Connectivity Diag...

Страница 4: ...GSK983Ta H GSK983Ta V Turning CNC System Connection Manual IV ...

Страница 5: ...solution 3 Grounding The cabinet should be protectively grounded and the continuity should meet the requirement GB5226 1 2002 Well grounding is the essential condition for a stable operation The grounding wires of different parts cannot be connected with each other in series The grounding strip whose thickness not less than 3mm should be installed in the cabinet the protective grounding terminals ...

Страница 6: ...ic interference and be arranged in an uncurled manner as far as possible because winding annularly could easily cause the acquisition of interference signal 6 Interference suppression Connect the RC circuits at the two ends of AC coil in parallel The RC circuits should be closed to inductive load as far as possible Connect FWD at the ends of DC coil reversely in parallel Connect the surge absorber...

Страница 7: ...aces a T SVZ M SVY M 24V PR PR 3 3V GND 5V GND SP T SV5 SV4 SVZ T SVX OP IO USB C232 Front View Back View Communication interface to PC U disk read write interface Not used Not used Not used Interface parallel to 24V power 24v Power Spindle Z axis X axis Operation panel I O unit ...

Страница 8: ...Y1 0 Y1 1 Y1 2 Y1 3 Y1 4 Y1 5 Y1 6 Y1 7 Y2 0 Y2 1 24V Y6 7 Y6 6 Y6 5 Y6 4 Y6 3 Y6 2 Y6 1 Y6 0 Y2 7 Y2 6 24V 0V Y2 4 Y2 5 Y3 0 Y3 1 Y3 2 Y3 3 Y3 4 Y3 5 Y3 6 Y3 7 CC1 r t R S T 24V power r I O unit unit 983Ta 00 776G 983Ta 00 776G CN3 CN2 CN1 PE U V W PE r t CN2 CN1 R S T PE U V W PE r t CN2 CN1 R S T PE U V W PE X axis servo drive unit Spindle servo drive unit X axis servo motor Z axis servo motor ...

Страница 9: ...OLD NC ZOUT NC SIGN DGND RSTP ZSL NC COM PSR HOLD NC ZOUT AGND NC PZO 21 SVX 23 25 22 24 PCB SON PCA PCZ NC unit 5V 0V SRDY 24V 02 04 03 01 08 09 07 06 VC 05 10 0V MDR50 D Sub 15 pin 12 14 13 11 15 0V PCA SON PCB D 15 Female PCZ CN1 03 13 15 17 07 09 11 05 19 01 02 04 16 14 06 10 12 08 18 20 SVX 983Ta 00 776G Note when the X axis is connected without brake the connection of X or Z axis is the same...

Страница 10: ...NC unit 5V 0V SRDY 24V 02 04 03 01 08 09 07 06 VC 05 10 0V MDR50 D Sub 15 Pin 12 14 13 11 15 0V PCA SON PCB D 15 孔 PCZ CN1 03 13 15 17 07 09 11 05 19 01 02 04 16 14 06 10 12 08 18 20 SVX 983Ta 00 776GX GS2000Tsuffixing with C CAN bus AC servo drive unit 46 48 50 47 49 28 38 40 42 32 34 36 30 44 26 27 29 41 39 31 35 37 33 43 45 NC PBO PAO PULS SEC1 CLE SRV ALRS COM SRDY NC ZSP ALM VCMD SFR SON PSR ...

Страница 11: ...X 07 PCA X 12 PCA X 06 983Ta SVX PCZ X 13 PCB X 08 PCB X Grating ruler 01 02 0V 5V FG FG SRDYX 04 SONX VCX SONX 09 0V 0V 10 15 14 05 24V 03 ALM 23 ALM 22 SON COM VCMD 13 14 25 VCMD 24 FG FG MDR50 HOLD 43 HOLD 42 HOLD HOLD COM 39 ZSL 34 24V ZSL CN1 GS2000T CAI Servo Drive Unit DB15 Pin 3 row Power Distribution Cabinet ...

Страница 12: ...der B phase differential signal Encoder Z phase differential signal Speed control voltage 5 VC 11 PCZ 06 PCZ 13 PCB 08 PCB 12 PCA 07 PCA NC Unit SP 14 VCMD 3 PZ 18 PZ 2 PB 17 PB 1 PA 16 PA 10 0V 15 VCMD Enable signal Spindle arrival check signal Spindle orientation Spindle zero speed check Spindle orientation completed Spindle ready 15 0V 14 SON 09 SON 03 24V 02 0V SOR M ZSP M19 O SAR SRDY 24 SON ...

Страница 13: ...C 11 PCZ 06 PCZ 13 PCB 08 PCB 12 PCA 07 PCA NC Unit SP 44 VCMD 32 PZ 31 PZ 3 PB 18 PB 4 PA 19 PA 10 0V 14 VCMD Enable signal Spindle arrival check signal Spindle orientation Spindle zero speed check Spindle orientation completed Spindle ready 15 0V 14 SON 09 SON 03 24V 02 0V SOR M ZSP M19 O SAR SRDY 23 SON 39 COM 24 COM 41 PSR 08 OSTA 42 ZSP 12 COIN 9 ALM 983Ta 00 785G I O Unit Note The correspond...

Страница 14: ... FWD I O单元 SP NC unit I O unit NC unit SP D 15 Female Spindle Inverter Forward Reverse Common port Function port Spindle Inverter Terminal Strip Spindle encoder Spindle encoder Spindle Inverter D Sub 15 Pin I O unit Spindle CW M03 Spindle CCW M04 Spindle zero speed check Spindle speed arrival check Spindle ready Note 1 The corresponding positions of I O Unit such as M03 and M04 are described in PL...

Страница 15: ...P1 L 0V L 24V PON ESPA ESPC ESPB POFF PCOM ESP2 ESP1 2 poles of external MPG emergency stop button 0V 100 1 MPG HX HZ External MPG axis select signal 1 10 100 External MPG override Select signal 01 03 02 05 06 07 04 09 08 ESP2 HX 10 HZ 14 15 17 19 18 20 21 16 11 13 12 24 23 25 10 22 D 25male CM1 CN3 D 25 Female is not used 24V PC1 RD RD RS422 differential receive terminal TD TD RS422 differential ...

Страница 16: ...terminal D Sub 9 female 0V 05 04 FG 08 09 FG OP 01 02 06 D 9 female D Sub 9 male OP 983Ta 00 777A 06 02 03 08 07 CC2 01 D 9 male 05 04 0V 09 HA 06 0V 05 TD2 02 HB 09 RD2 04 TD2 01 RD2 03 08 HB 07 HA OP 04 HA 01 0V RD 07 09 HB 06 TD RD 03 TD 02 05 HB HA 08 CC2 HA HA MPG A phase input HB HB MPG B phase input NC 单元 TD2 TD2 RD2 RD2 HA HA HB HB TD RD HA HB TD RD HA HB NC unit Operation Panel Communicat...

Страница 17: ... HX HA HA HB HB 5V 0V 983Ta 00 783 24V light Axis select switch Override switch 5V A phase differential pulse A phase differential pulse B phase differential pulse B phase differential pulse 0V Enable signal External MPG Ruipu Wuxi GSK ZSSY1468 01G 100B 05L Emergency Stop Switch Note axis select signals HX HZ of CM1 and override signals 1 10 100 of pin No are defined by PLC and pin No can be diffe...

Страница 18: ...05 FG 07 03 04 DTR FG 05 06 0V DSR 08 CTS 07 RTS 01 CD RS232 09 RI 03 TXD 02 RXD COM 09 0V 01 05 03 11 13 07 D Sub 9孔 983Ta 00 772 3M MDR14插头 0V CD TXD RXD DTR 05 PC机 COM 01 03 02 04 COM DSR CTS RTS RI 06 08 07 09 D 9针 RXD TXD RS232 RS232 NC单元 NC unit PC Plug D 9 male D Sub 9 Pin Female Serial data receive Serial data sending Note the shell of NC and PC should be grounded firmly ...

Страница 19: ...rvo Drive Unit CN1 Plug Servo Drive Unit brake output HOLD KA0 SB1 SB2 KA0 CN1 42 HOLD CN1 34 ZSL CN1 43 HOLD CN1 39 COM System Power Box 24V X Axis Brake Control X Axis Zero Speed Clamping Power on Control 0V KA1 KA0 Servo drive unit zero speed clamping input Servo Drive Unit brake output Power supply 24V ZSL HOLD COM AC 24V KA1 0V 24V 1 2 GSK SJT Servo Motor Brake Plug KA2 Emergency Stop Chain K...

Страница 20: ...nit D Sub 9 male D 9 06 02 01 TX1 TX1 CC1 RD0 TD1 03 04 RD1 05 09 04 TD1 08 TD1 RD1 RD1 05 TD1 08 RD0 07 RD1 09 FG 0V 01 TD0 02 09 08 IO FG TX1 04 05 TX1 RX1 0V 02 04 01 05 RX1 0V D Sub 9 pin female CC1 RX1 07 03 07 RD0 03 TD0 06 RX1 03 RD0 983Ta 00 782 IO NC Unit TX1 TX1 RS422 differential signal sending RX1 RX1 RS422 differential signal sending receive ...

Страница 21: ...0 40 1 40 2 48 5 48 4 48 3 48 2 48 1 48 0 40 7 40 6 40 5 40 4 40 3 48 6 48 7 43 0 43 1 43 2 43 3 43 4 43 5 43 6 43 7 35 7 35 6 35 5 35 4 35 3 35 2 35 1 35 0 34 7 34 6 33 3 33 4 33 5 33 6 33 7 34 0 34 1 34 2 34 3 34 4 34 5 33 2 33 1 33 0 32 7 32 6 32 5 32 4 32 3 32 2 32 1 32 0 0V Y2 3 Y2 2 Y0 7 Y0 6 Y0 5 Y0 4 Y0 3 Y0 2 Y0 1 Y0 0 Y1 0 Y1 1 Y1 2 Y1 3 Y1 4 Y1 5 Y1 6 Y1 7 Y2 0 Y2 1 24V Y6 7 Y6 6 Y6 5 Y...

Страница 22: ... 2 8K 2 8K X32 7 X32 6 X32 5 X32 4 X32 3 X32 2 X32 1 X32 0 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K 1K X32 0 X32 1 X32 2 X32 3 X32 4 X32 5 X32 6 X32 7 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K 2 8K X32 COM 24V 0V Connection when high level is valid Machine Side I O unit X1 Side Relay ULN2803 0V Connectivity Diagram of Output Point 24V Machine Side 1 Input Signa...

Страница 23: ...X33 common port High low selection for group X33 X33 0 X33 0 LZ fixed Z axis direction limit short it to 0V when unused I X33 1 X33 1 LZ fixed Ｘaxis direction limit short it to 0V when unused I X33 2 X33 2 I X33 3 X33 3 I X33 4 X33 4 I X33 5 X33 5 DECZ fixed Z axis zero point return deceleration I X33 6 X33 6 I X33 7 X33 7 I X34 COM X34 common port High low selection for group X34 X34 0 X34 0 I X3...

Страница 24: ... 0 X43 0 I X43 1 X43 1 I X43 2 X43 2 I X43 3 X43 3 I X43 4 X43 4 I X43 5 X43 5 I X43 6 X43 6 SKIP M Block skip signal input I X43 7 X43 7 I X35 COM X35 common port High low selection for group X35 X35 0 X35 0 I X35 1 X35 1 I X35 2 X35 2 I X35 3 X35 3 I X35 4 X35 4 I X35 5 X35 5 I X35 6 X35 6 I X35 7 X35 7 I X40 COM X40 common port High low selection for group X40 X40 0 X40 0 I X40 1 X40 1 I X40 2 ...

Страница 25: ... O Y1 2 Y1 2 O Y1 3 Y1 3 O Y1 4 Y1 4 O Y1 5 Y1 5 O Y1 6 Y1 6 O Y1 7 Y1 7 O Y2 0 Y2 0 O Y2 1 Y2 1 O Y2 2 Y2 2 O Y2 3 Y2 3 O 0V 24V power ground 24V 24V power output O Terminal No PLC Address Signal Name Signal Function I O Y3 0 Y3 0 O Y3 1 Y3 1 O Y3 2 Y3 2 O Y3 3 Y3 3 O Y3 4 Y3 4 O Y3 5 Y3 5 O Y3 6 Y3 6 O Y3 7 Y3 7 O Y6 0 Y6 0 O Y6 1 Y6 1 O Y6 2 Y6 2 O Y6 3 Y6 3 O Y6 4 Y6 4 O Y6 5 Y6 5 O Y6 6 Y6 6 ...

Страница 26: ...on Manual 22 Y2 6 Y2 6 O Y2 7 Y2 7 O 0V 24V power ground 24V 24V power output O Note Those points which have been defined functions are fixed in the system that cannot be changed any more by users And functions of other points can be programmed by PLC ...

Страница 27: ...GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 23 Appendix 1 Installation Dimension Drawings User Installation Drawing 983Ta H NC Unit Installation Dimension ...

Страница 28: ...tallation Dimension 1 2 Note there are several versions concerning the panel rear cover dimension and the Drill Pattern and Installation Dimension is compatible with all versions therefore the drill pattern should be strictly followed 983Ta H Operation Panel Installation Dimension ...

Страница 29: ...GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 25 Drill Pattern Installation Drawing 983Ta V NC Unit Installation Dimension ...

Страница 30: ...several versions concerning the panel rear cover dimension and the Drill Pattern and Installation Dimension is compatible with all versions therefore the drill pattern should be strictly followed Drill Pattern Installation Dimension 983Ta V Operation PanelInstallation Dimension ...

Страница 31: ...48 7 43 0 43 1 43 2 43 3 43 4 43 5 43 6 43 7 35 7 35 6 35 5 35 4 35 3 35 2 35 1 35 0 34 7 34 6 33 3 33 4 33 5 33 6 33 7 34 0 34 1 34 2 34 3 34 4 34 5 33 2 33 1 33 0 32 7 32 6 32 5 32 4 32 3 32 2 32 1 32 0 0V Y2 3 Y2 2 Y0 7 Y0 6 Y0 5 Y0 4 Y0 3 Y0 2 Y0 1 Y0 0 Y1 0 Y1 1 Y1 2 Y1 3 Y1 4 Y1 5 Y1 6 Y1 7 Y2 0 Y2 1 24V Y6 7 Y6 6 Y6 5 Y6 4 Y6 3 Y6 2 Y6 1 Y6 0 Y2 7 Y2 6 24V 0V Y2 4 Y2 5 Y3 0 Y3 1 Y3 2 Y3 3 Y...

Страница 32: ... 38 SON 42 40 39 41 PAOUT PBOUT 36 D 44 male 35 SVX 983Ta 00 776A ALM FG FG Note 1 When X axis is not with brake the connection of X or Z axis is the same Connection of X axis with brake please see to the following page Note 2 According to this connection method the rotation direction of the motor is consistent with Cartesian coordinate system that is seen from motor axle head the feeding directio...

Страница 33: ...P 24V HOLD ZSL HOLD 24V HOLD ZSL HOLD ZSL ALM 983Ta 00 776AX 20 16 19 18 17 04 02 01 03 VCMD GND 34 DG DG 32 31 VCMD 33 PCBX SONX PCAX PCZX 5V 0V SRDYX 24V 02 04 03 01 08 09 07 06 VCX 05 10 0V D Sub 44female D Sub 15male 12 14 13 11 15 0V PCAX SONX PCBX D 15 female PCZX CN1 29 24 23 22 27 26 25 28 21 30 14 13 07 08 12 10 09 11 06 15 05 PBOUT PAOUT RSTP 44 PZOUT COM PZOUT COM 43 FSTP 37 38 SON 42 4...

Страница 34: ...GSK983Ta H GSK983Ta V Turning CNC System Connection Manual 30 GSK983Ta H GSK983Ta V Turning CNC System Connection Manual Version Upgrading Records No Date Version Content 1 2012 6 19 First Version ...

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