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GSi PNEG-1391, Руководство по сборке и эксплуатации

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27

Maintenance

PNEG-1391     8",10", & 12" BE-SAW Augers

1. LUBRICATION GUIDELINES

A. Check and service the auger frequently to

ensure economical and efficient operation of
your auger. Maintaining regular and correct
lubrication is key to proper maintenance. In-
frequent or incorrect lubrication can result in
reduced efficiency, excessive wear, and need-
less downtime.

B. Refer to the drawing below to identify the parts

that need lubrication and the lubrication
frequency.

NEVER perform maintenance on the
auger unless all safety shields and
devices are in place.  Replace any
that are damaged or lost. Do not
clean, adjust, or lubricate any part of
a machine that is in operation.

FIGURE 7

Flexible Swing-Out Hopper U-Joints:

Lubricate 10 Hour Intervals

Lubrication Locations

Содержание PNEG-1391

Страница 1: ...PNEG 1391 8 10 12 BE SAW Unload Auger Assembly Operation Manual PNEG 1391 Date 5 5 06...

Страница 2: ...to improve its product whenever possible and practical to do so We reserve the right to change improve and modify products at any time without obligation to make changes improvements and modification...

Страница 3: ...ssemble Hopper to Incline 8 10 14 Assemble Hopper to Incline 12 16 Assemble Rubber Belting 8 10 12 19 Optional Low Profile Hopper 10 12 20 Incline Tube to Bucket Elevator Boot 22 BE SAW Transition 23...

Страница 4: ...experience 20 less capacity than an auger operating horizontally Twenty five percent 25 moisture could cut capacity by as much as 40 under some conditions GENERAL INFORMATION READ THIS MANUAL careful...

Страница 5: ...1 4 Thick A Standard 15 15 3 12 12 8 80 8000 BPH S Std Profile 13 13 3 70 7000 BPH A Standard 12 12 Screw 13 148 125 L Low Profile 10 115 125 B 1 4 Thick 14 160 lg 56 5600 BPH A Standard 13 153 lg 50...

Страница 6: ...and may lead to serious injury or death SAFETY GUIDELINES DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury This is the safety alert symbo...

Страница 7: ...E UNLOAD EQUIPMENT PROPERLY Make sure ALL equipment is locked in position before operating NEVER start equipment until ALL persons are clear of the work area Be sure all operators are adequately reste...

Страница 8: ...e function and or safety and affect machine life If you do not understand any part of this manual and need assistance contact your dealer STAY CLEAR OF ROTATING PARTS Entanglement in rotating augers w...

Страница 9: ...LOTHING Wear close fitting clothing and safety equipment appropriate to the job Safety glasses should be worn at all times to protect eyes from debris Wear gloves to protect your hands from sharp edge...

Страница 10: ...area 4 O S H A Occupational Safety Health Administration regulations state At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe ope...

Страница 11: ...g its SAFETY 1st program Should you ever need guards shields safety decals or owner operator manuals simply contact us and we will supply you with them FREE OF CHARGE While it is our main goal to be t...

Страница 12: ...replacement decals 3 3 5 1 3 2 4 Ref Part Qty Description Size 1 DC 1446 1 Caution General Statements 1 12 On Main Auger Housing 8 1 4 x 4 1 8 2 DC 1412 1 Danger Electrocution On Main Auger Housing 8...

Страница 13: ...AND LOCKOUT POWER BEFORE ADJUSTING OR SERVICING 8 ELECTRICAL WIRING OR SERVICE WORK MUST BE PERFORMED BY A QUALIFIED ELECTRICIAN IT MUST MEET ALL STATE AND LOCAL ELECTRICAL CODES 9 EMPTY AUGER AND LOW...

Страница 14: ...4 flat washers IMPORTANT When tighten ing nylon locknuts make sure they are firmly secured against the rubber sleeves but not so tight that they lay against the flight tube Leave a gap of approxi mat...

Страница 15: ...the front of the flexible swing out hopper using the following hardware Two 2 1 2 x 1 1 4 long Grade 5 hex head cap screws Four 4 Flat washers Nylon locknuts G Install the bolt heads onto the inside...

Страница 16: ...UBBER SLEEVE LOCKNUT FLAT WASHER TAIL STUB FLAT WASHER INCLINE TUBE 5 8 X 1 1 4 LONG GRADE 5 HEX HEAD CAPSCREW WITH FLATWASHWER AND NYLON LOCKNUTS NOTE INSTALL SO BOLT HEADS ARE ON THE INSIDE COVER ST...

Страница 17: ...er to the front of the swing away hopper using two 2 5 16 x 3 4 long grade 5 hex head capscrews flat washers and nylon locknuts J Install cover strap over lid onto the 3 8 stub that is welded to the b...

Страница 18: ...back of the spout and the ring After the 3 8 nylon locknuts are tightened the spout MUST BE ABLE TO SWIVEL on the incline tube FIG 2 D 3 8 X 1 3 4 LONG HEX HEAD CAPSCREW WELDED TO SPOUT STOP RING WEL...

Страница 19: ...les positioned around the upper edge of the hopper as a guide C Position the belting inside the clips with the belting edge resting on the bolts As shown on the diagram on the previous page the beltin...

Страница 20: ...into the inside of the swing out hopper Use ten 10 long and four 4 short attachment clips to install the belting Two 2 1 4 x 1 long hex head capscrews and nylon locknuts are used for each clip Loosely...

Страница 21: ...X 3 LONG GRADE 5 BOLT STOVER NUT 1 2 X 1 1 2 LONG GRADE 5 HHCS AND NYLON LOCKNUT 5 16 X 3 4 LONG HHCS FLAT WASHERS AND NYLON LOCKNUTS 3 8 LOCKNUT 1 4 X 1 LONG HHCS AND LOCKNUT 5 8 X 9 3 4 CLEVIS PIN C...

Страница 22: ...the spout flange sits flat on top of the transition D Install the spout flange to the top of the main inlet hopper using four 4 2 O D flat washers and 3 8 nylon locknuts The incline tube spout should...

Страница 23: ...pped from our facilities will include a BESAW Swivel Plate Assembly The swivel assembly is made up of a square plate with the attachment bolts welded to it It already has the appropriate sized hole bo...

Страница 24: ...ork area has secure footing and is clean and free of debris and tools that might cause accidental tripping or falling The operator is also responsible for keeping the work area clean and orderly durin...

Страница 25: ...led This will also help ensure efficient operation C To avoid excessive wear do not operate the auger empty for any length of time D You must break in a screw conveyor when it is new and at the beginn...

Страница 26: ...auger that you can before restarting C Never attempt to restart the auger when it is full D When as much grain as possible has been cleared from the hoppers and the auger reconnect the power source a...

Страница 27: ...ation can result in reduced efficiency excessive wear and need less downtime B Refer to the drawing below to identify the parts that need lubrication and the lubrication frequency NEVER perform mainte...

Страница 28: ...Hinged Cover Cover Strap Incline Flight U Joint Bronze Bearing Bronze Tail Flight Bearing FIGURE 8 Swing Out Hopper U Joint Lubrication 3 MAIN AUGER HEAD BEARING MAINTENANCE A The main auger head bear...

Страница 29: ...LOW A There may not be enough grain reaching the auger A1 Make sure the intake has not bridged over restricting flow The flighting at the intake should be covered with grain for maxi mum capacity B Th...

Страница 30: ...2 Rubber Mat 7 GK1482 Rubber Mat Strap 8 GK1526 Hopper W heel 9 GK1266 U Joint for 8 1 Bore x 5 Long GK1483 U Joint for 10 1 1 4 Bore x 5 Long 10 GK1559 Incline Flight Tail Stub for 8 1 x 6 Long GK148...

Страница 31: ...3 HHCS Zinc YDP Gr 8 8 Upper S 7249 Connecting Bolt 3 8 16 x3 HHCS Zinc YDP Gr 5 8 Lower S 8314 Connecting Bolt 1 2 13 x3 1 2 HHCS Zinc Gr 8 10 Upper S 9185 Connecting Bolt 7 16 14 x3 1 2 HHCS Zinc YD...

Страница 32: ...re x 7 12N 10 GK4102 Shaft Incline Flight Stub 11 Incline Tube Weldment GC10574 Standard Tube 13 3 Nominal GC10577 Standard Tube 15 3 Nominal 12 Incline Flight GK7007 w 7ga Flighting X 15 Nominal GK70...

Страница 33: ...33 PNEG 1391 8 10 12 BE SAW Augers Parts Swing Out Hopper Illustration 12 BE SAW HOPPER COMPONENTS 15 19 17 25 11 20 12 9 26 1 8 26 7 6 6 5 10 4 18 21 3 2...

Страница 34: ...875 12 GK1701 13 Tooth Idler Sprocket 50 x 5 8 Bore 14 GK6393 50 Roller Chain 13 GK5965 Spacer Bushing 843 x 109 x 1 00 15 GK1483 U Joint for 10 1 25 bore x 5 long 16 GK5857 Clevis Pin 5 8 x 9 3 4 17...

Страница 35: ...35 PNEG 1391 8 10 12 BE SAW Augers Parts 10 LOW PROFILE HOPPER COMPONENTS...

Страница 36: ...shing 1 25 x 083 x 875 12 GK5823 50 Roller Chain 13 GK1701 13 Tooth Idler Sprocket 50 x 5 8 Bearing 14 GK5965 Spacer Bushing 843 x 109 x 1 00 15 GK5819 CV Joint 1 25 x 8 875 16 GK5857 Clevis Pin 5 8 x...

Страница 37: ...37 PNEG 1391 8 10 12 BE SAW Augers Parts 12 LOW PROFILE HOPPER COMPONENTS...

Страница 38: ...D x 1 1 4 GK1335 7 Not Used N S 2 Belt BX54 MHC00949 Capacity Item Qty Description Specification Part No 1 1 Motor 182T 3hp 380V 3PH 50HZ 300 3 50 2 4 Bolt Hex Hd 3 8 16 x 1 1 2 S 7515 3 4 Washer Lock...

Страница 39: ...vn 2gr B 15 OD x 1 1 2 GK2567 7 Not Used N S 2 Belt BX60 MHC00028 Capacity Item Qty Description Specification Part No 1 1 Motor 184T 5hp 380V 3PH 50HZ 500 3 50 2 4 Bolt Hex Hd 3 8 16 x 1 1 2 S 7515 3...

Страница 40: ...BPH 5 1 Sheave Drv 3 GR 3 5 O D X 1 1 8 ID PT0587 6 1 Sheave Drvn 3gr B 18 4 OD x SK GK2570 7 1 Bushing SK 1 1 2 GK4248 N S 3 Belt BX73 017 1498 9 8000 BPH 5 1 Sheave Drv 3 GR A3 4B3 8 SH GK6994 1 Bu...

Страница 41: ...41 PNEG 1391 8 10 12 BE SAW Augers Parts 2 1 4 3 5 7 6 8 8 10 12 BE SAW DRIVE COMPONENTS...

Страница 42: ...Fastener 15 S 8325 1 Screw MS 8 x 1 2 RHP ZN 16 S 6551 1 Washer Lock Split 8 Med ZN 17 S 6525 1 Nut Hex 8 32 ZN Ref Part Qty Description 1 GC10385 1 Swivel Spout Weldment 2 DC 1416 2 Danger Rotating A...

Страница 43: ...43 PNEG 1391 8 10 12 BE SAW Augers Parts 8 10 SWIVEL SPOUT COMPONENTS 9 10 2 1 4 3 5 7 6 8 13 3 7 6 11 12 14 15 16 17...

Страница 44: ...at 1 USS Zinc 7 S 240 2 Nut Hex 1 8 Zinc Grade 5 8 DC 1411 2 Decal Shear Point 9 GK2004 1 Four Bolt Flange Bearing 2 w Lock collar 10 GK2006 1 Shaft Drive 2 to 1 1 2 x 12 Long N S GC10419 1 Belt Guard...

Страница 45: ...45 PNEG 1391 8 10 12 BE SAW Augers Parts 9 10 2 1 4 3 5 7 6 8 13 3 7 6 12 15 14 17 16 12 SWIVEL SPOUT COMPONENTS...

Страница 46: ...S 7383 4 3 8 16 Nylock Nut 5 S 7383 4 3 8 16 Nylock Nut Ref Part Qty Description 1 GC11652 1 Swvl Plt Asy W Bolt Kit 2 GC11646 1 Bolt Kit 3 GC11653 1 Swvl Plt Weldment 4 GK1532 4 3 8 Washer for Swivel...

Страница 47: ...47 PNEG 1391 8 10 12 BE SAW Augers Parts 4 3 5 7 6 8 TRANSITION TO BUCKET ELEVATOR...

Страница 48: ...7 2 Hinge 125 x 2 x 063 x 2 Bk 3 GC08983 1 Plastic 18 Guard 4 DC 995 1 Decal Warning Shear Point 5 DC 1379 1 Decal Notice 6 DC 994 1 Danger Shear Point 7 99 0026 2 Clip 1 4 20 Tinnerman Nut 8 S 6674 2...

Страница 49: ...49 PNEG 1391 8 10 12 BE SAW Augers Parts HARDWARE LOCATION CHARTS...

Страница 50: ...Joint to tail Shaft S 7076 2 Bolt HHCS 5 16 18 x 2 1 2 GR 5 U Joint to tail Shaft S 7382 2 Nut Nylock 5 16 18 U Joint to tail Shaft S 7534 2 Bolt HHCS 1 2 x 1 1 4 Screw Tube to Hopper S 2121 4 Washers...

Страница 51: ...Wheels to Hopper S 8312 3 Cotter Pin 3 16 x 1 1 2 lg Wheels to Hopper GK1483 1 U Joint U Joint to tail Shaft S 7249 2 Bolt HHCS 3 8 x 3 GR 5 U Joint to tail Shaft S 7383 2 Nut Nylock 3 8 U Joint to ta...

Страница 52: ...heels to Hopper GK6394 4 Bushing Whl Spcr 1 06x 125x 50 Wheels to Hopper GK5819 1 U Joint U Joint to tail Shaft S 7249 2 Bolt HHCS 3 8 16 x 3 GR 5 U Joint to tail Shaft S 8251 2 Nut Stover 3 8 16 U Jo...

Страница 53: ...pper S 7382 3 Nut Nylock 5 16 18 Hinged Cover to Hopper GK5814 1 Cover Strap Cover Strap to Tube S 7383 2 Nut Nylock 3 8 16 Cover Strap to Tube S 8760 2 Bolt HHCS 1 2 13 x 1 1 2 Screw Tube to Hopper S...

Страница 54: ...5 16 18 Hinged Cover to Hopper GK5814 1 Cover Strap Cover Strap to Tube S 7383 2 Nut Nylock 3 8 16 Cover Strap to Tube S 8760 2 Bolt HHCS 1 2 13 x 1 1 2 Screw Tube to Hopper S 2120 4 Washers Flat 1 2...

Страница 55: ...LIMITATION LOSS OF ANTICIPATED PROFITS OR BENEFITS PURCHASER S SOLE AND EXCLUSIVE REMEDY SHALL BE LIMITED TO THAT STATED ABOVE WHICH SHALL NOT EXCEED THE AMOUNT PAID FOR THE PRODUCT PURCHASED THIS WAR...

Страница 56: ...carefully followed in all cases Authorities having jurisdiction should be consulted before installation occurs Copyright 2005 by The GSI Group Printed in the USA The GSI Group Inc 1004 E Illinois St A...

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