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GSi PNEG-1057, Руководство по сборке и эксплуатации

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5. 10" Vertical Assembly Instructions

24

PNEG-1057

 8" and 10" Commercial Vertical Bin Unload Auger

Attaching Horizontal Motor Mount (Direct Belt Drive)

1. First, connect the head stub shaft (U) to the short flight (C) using two (2) 1/2" x 3" (grade 5) bolts 

with lock nuts.

2. Connect the 4-hole flange bearing with lock collar (G) to the head plate (D) together using four (4) 

1/2" x 1-1/2" bolts with lock nuts.

3. Attach the head plate (D) to the tube flange using eight (8) 5/16" x 1" bolts with flat washers, 

lock washers and nuts.

4. Connect side plates (I and J) to head plate (D) using four (4) 1/2" x 1-1/4" bolts with lock washers and 

nuts. 

Also, at the same time, attach the belt guard brackets (Q) using the same bolts.

5. Spin a 3/4" nut on the threaded rods of each strap and rod assembly (K). Insert threaded rods through 

holes in side plates (I and J) and add four (4) more 3/4" nuts. Leave only finger tight until later.

6. Place rods (L) in strap and rod assemblies (K) and secure with top straps (M) using 3/8" x 1-1/2" bolts 

with two (2) flat washers and one nut on each bolt.

7. Clamp belt guard mounting angle (Q) to rod ends (L) with clamp bar (R) using four (4) 5/16" x 1-3/4" 

bolts with nuts.

8. Attach belt guard back (O) to belt guard mounting angles (H) using four (4) 5/16" x 3/4" carriage bolts 

with flat washers and nuts.

9. Slide bearing lock collar (V) over head stub shaft (U). Leave enough stub exposed to mount 

pulley (N) on stub with drive key (W). Tighten bearing lock collar next to bearing and tighten set 
screws in pulley.

10. Position motor mount straps (F) and clips (E) and secure using four (4) 3/8" x 3" carriage bolts and

nuts. Leave finger tight until later.

11. Install pulley on motor shaft and mount motor on strap (F). (

Motor and pulley not furnished.

) Install 

belts (A) and align pulleys. Tighten motor to straps (F). Adjust motors along the tube and tighten with 
3/8" x 3" carriage bolts.

12. Set belt tension by adjusting height of motor using 3/4" nuts on rods.

13. Connect belt guard (P) by bolting belt guard clamp bar (T) to mounting angle (H) using 

1/4" x 5-1/2" bolts with nuts. Attach second clamp bar (S) to belt guard mounting brackets (Q) 
using 1/4" x 5-1/2" bolts.

Содержание PNEG-1057

Страница 1: ...PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger Assembly and Operation Manual PNEG 1057 Version 3 1 Date 07 20 16...

Страница 2: ...nel operating or working around this equipment should read this manual This manual must be delivered with equipment to its owner Failure to read this manual and its safety instructions is a misuse of...

Страница 3: ...mbly Instructions 20 Motor Mount Rod to Head Plate Assembly 20 Tube Assembly 20 Attaching Vertical Section to Bin 22 Attaching Horizontal Motor Mount Direct Belt Drive 24 Chapter 6 Start Up 26 Start U...

Страница 4: ...ompetent service for many years If additional information or assistance should be required please contact the factory or the local dealer 3 When receiving merchandise it is important to check both the...

Страница 5: ...ed persons must stay out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment mu...

Страница 6: ...CAUTION This symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoide...

Страница 7: ...up and back ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs...

Страница 8: ...before resetting motor overloads Do not repetitively stop and start the drive in order to free a plugged condition Jogging the drive in this manner can damage the equipment and drive components ST 000...

Страница 9: ...nce of drugs to operate this equipment All operators must be adequately rested and prepared to perform all functions of operating the equipment Do not start equipment until all persons are clear of th...

Страница 10: ...Safety Sign Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and...

Страница 11: ...ertical Bin Unload Auger Samples and explanations of these decals are shown on Pages 12 and 13 NOTE Please remember safety signs provide important safety information for people working near bin unload...

Страница 12: ...e operator s manual and all safety instructions 2 Do not operate while under the influence of drugs or alcohol 3 Do not operate unless all safety equipment switches guards and shields are securely in...

Страница 13: ...and free of dirt and oil Peel paper backing from decals and stick into place The adhesive backing will bond on contact NOTE Please remember safety signs provide important safety information for people...

Страница 14: ...ing angles M to slide onto the motor mount rods G Once the angles are in place tighten nuts to keep rods in position 3 Connect head drive shaft J to flight using two 2 7 16 x 2 1 4 grade 5 bolts with...

Страница 15: ...57 H Head Plate Assembly B Half Band I Flange Bearing C Half Band Clamp J Head Drive Shaft D 45 Discharge Spout K Belt Guard E Motor Mount Top Strap L Mount Pulley F Motor Mount Bottom Strap M Mountin...

Страница 16: ...20 6 x 7 O D Flight GFC83800 37 39 GK1804 22 6 x 7 O D Flight GFC84000 40 GK1805 23 0 x 7 O D Flight GFC84200 42 GK1806 24 0 x 7 O D Flight GFC84800 48 49 GK1808 GK1807 20 0 x 7 O D Flight Head 7 0 x...

Страница 17: ...E and half bands F and fasten together using four 4 5 16 nylon lock nuts 6 Attach lower telescoping tube sections C to the ears on the support brackets E using two 2 3 8 x 3 4 bolts with lock nuts 7 S...

Страница 18: ...and add four 4 more 3 4 nuts Leave only finger tight until later 6 Place rods M in strap and rod assemblies K and secure with top straps L using 3 8 x 1 1 2 bolts with two 2 flat washers and one nut o...

Страница 19: ...Mount to Horizontal Section Continued Figure 4C Ref Description Ref Description A Belt 71 I and J Side Plates B Short Flight K Rod Assembly C Lock Collar L Top Straps D Head Stub Shaft M Rod E Clips...

Страница 20: ...rods E Once the angles are in place tighten nuts to keep rods in position 3 Connect head drive stub shaft J to flight using two 2 1 2 x 3 1 2 grade 5 bolts with lock nuts 4 Slide head plate assembly C...

Страница 21: ...n A Belt 57 H Flange Bearing B Key I Top Mounting Angle C Head Plate Assembly J Head Drive Stub Shaft D Half Band Clamps K Mount Pulley E Motor Mount Rods L Belt Guard F Motor Mount Top M Discharge Sp...

Страница 22: ...6 x 7 O D Flight GFC10380 37 39 GK1831 22 6 x 7 O D Flight GFC10400 40 GK1832 23 0 x 7 O D Flight GFC10420 42 GK1833 24 0 x 7 O D Flight GFC10480 48 49 GK1835 GK1834 20 0 x 7 O D Flight Head 7 0 x 7...

Страница 23: ...E and half bands F and fasten together using four 4 5 16 nylon lock nuts 6 Attach lower telescoping tube sections C to the ears on the support brackets E using two 2 3 8 x 3 4 bolts with lock nuts 7...

Страница 24: ...p straps M using 3 8 x 1 1 2 bolts with two 2 flat washers and one nut on each bolt 7 Clamp belt guard mounting angle Q to rod ends L with clamp bar R using four 4 5 16 x 1 3 4 bolts with nuts 8 Attac...

Страница 25: ...Ref Description A Belt 71 N Mount Pulley B Vertical Cross Assembly O Belt Guard Back C Short Flight P Belt Guard D Head Plate Q Belt Guard Mounting Angles E Clips R Clamp Bar F Motor Mount Straps S Se...

Страница 26: ...a season should go through a break in period This break in consists of running the auger at half capacity until the screw becomes polished and smooth before attempting to run at full capacity It is r...

Страница 27: ...imum possible capacity will be less with high moisture grain than with dry grain Use an electric motor of the correct size that operates at 1750 RPM Material Capacity 8 Dry Grain 1000 1500 High Moistu...

Страница 28: ...ssible capacity will be less with high moisture grain than with dry grain Use an electric motor of the correct size that operates at 1750 RPM Material Capacity 10 Dry Grain 1600 2000 High Moisture 130...

Страница 29: ...motors have built in thermal overload protection If this type motor is used use only those with a manual reset NOTE Disconnect power before resetting motor overloads Maintenance 1 The flange bearings...

Страница 30: ...ad may result in damage to the machine Such damage is considered abuse of the equipment 5 Reconnect and unlock the power source 6 Gradually clear the auger until there is no grain or obstructions Lock...

Страница 31: ...s not bridged over restricting flow The flighting at the intake should be covered with grain for maximum capacity 2 The auger is moving too slowly 2 Check the auger speed Low capacity will result from...

Страница 32: ...32 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger NOTES...

Страница 33: ...1057 8 and 10 Commercial Vertical Bin Unload Auger 33 10 Parts List 1 8 Commercial Vertical Bin Unload Auger Parts See Pages 34 and 35 2 10 Commercial Vertical Bin Unload Auger Parts See Pages 36 and...

Страница 34: ...10 Parts List 34 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger 8 Commercial Vertical Bin Unload Auger Parts...

Страница 35: ...trap and Rod Assembly 20 GK2109 8 Top Strap 21 GK2110 Motor Mount 1 O D x 19 Long 22 GK3096 Belt Guard Mounting Angle Power Head Vertical 23 GK3097 8 Head Plate for Power Head Vertical 24 GK1344 Belt...

Страница 36: ...10 Parts List 36 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger 10 Commercial Vertical Bin Unload Auger Parts...

Страница 37: ...16 26 GK2564 Clamp Bar for Belt Guard 27 GK1301 10 x 4 Wide Galvanized Half Band 28 GK2562 1 1 2 O D x 9 1 2 Long Drive Stub 29 GK4248 1 1 2 SK Bushing 30 GK1882 Vertical Cross Assembly 31 GK1017 1 1...

Страница 38: ...38 PNEG 1057 8 and 10 Commercial Vertical Bin Unload Auger NOTES...

Страница 39: ...CH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exclusive remedy is se...

Страница 40: ...be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420...

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