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2. Safety

6

PNEG-1204

Enclosed Belt Conveyor

Safety Instructions

Our foremost concern is your safety and the safety of others associated with this equipment. We want to
keep you as a customer. This manual is to help you understand safe operating procedures and some
problems that may be encountered by the operator and other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards, and precautions
exist, and to inform all personnel associated with the equipment or in the area. Safety precautions may be
required from the personnel. Avoid any alterations to the equipment. Such alterations may produce a very
dangerous situation where SERIOUS INJURY or DEATH may occur.

This equipment shall be installed in accordance with the current installation codes and applicable
regulations, which should be carefully followed in all cases. Authorities having jurisdiction should be
consulted before installations are made.

Follow Safety Instructions

Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs. Be
sure new equipment components and repair parts include
the current safety signs. Replacement safety signs are
available from the manufacturer.

Learn how to operate the machine and how to use controls
properly. Do not let anyone operate without instruction.

Keep your machinery in proper working condition.
Unauthorized modifications to the machine may impair
the function and/or safety and affect machine life.

If you do not understand any part of this manual or need
assistance, contact your dealer.

Read and Understand Manual

Stay Clear of Rotating Idler

Entanglement in rotating idlers can cause serious
injury or death.

Keep all shields and covers in place at all times.

Wear close fitting clothing. Stop and lock out power
source before making adjustments, cleaning, or
maintaining equipment.

Entanglement Hazard

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Содержание PNEG-1204

Страница 1: ...PNEG 1204 Enclosed Belt Conveyor Installation and Operation Manual PNEG 1204 Date 12 21 20...

Страница 2: ...__________________ Serial ____________________________________ Date Purchased ____________________________________ Dealer Distributor Name and Phone ___________________________________________ Materia...

Страница 3: ...que Arm II Installation 22 Motor and Torque Arm II Reducer Installation 24 Chapter 6 Belting Assembly 29 Finding Belt Centerline 29 Squaring the Belt End 30 Check the Squareness of the Belt Cut 31 Ins...

Страница 4: ...justify their claim to the transport company THIS MANUAL SHOULD BE CONSIDERED a permanent part of your equipment and should be easily accessible when needed This warranty provides you the assurance t...

Страница 5: ...Failure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to...

Страница 6: ...orities having jurisdiction should be consulted before installations are made Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs i...

Страница 7: ...in operation Keep hands feet and clothing away from rotating parts Keep all parts in good condition and properly installed Fix damage immediately Replace worn or broken parts Remove any built up grea...

Страница 8: ...Remove all jewelry Tie long hair up and back Wear safety glasses at all times to protect eyes from debris Wear gloves to protect your hands from sharp edges on plastic or steel parts Wear steel toed...

Страница 9: ...Head Section Figure 3B Snub Head Section 1 1 1 1 1 1 1 1 Disconnect and lockout power before adjusting or servicing ROTATING BELT AND PULLEY WILL CUT OR ENTANGLE Failure to heed will result in person...

Страница 10: ...e adjusting or servicing ROTATING BELT AND PULLEY WILL CUT OR ENTANGLE Failure to heed will result in personal injury or death KEEP HANDS CLEAR DC 1672 DANGER DANGER GSI Group 217 226 4421 DC 1690 Sec...

Страница 11: ...3 Decal on right side in same location as decal on left side 3 3 3 3 Decal on right side in same location as decal on left side KEEP HANDS CLEAR Disconnect and lockout power before adjusting or servic...

Страница 12: ...decal on left side 3 KEEP HANDS CLEAR Disconnect and lockout power before adjusting or servicing MOVING BELT CAN CUT OR ENTANGLE Failure to heed can result in personal injury or death WARNING DC 1671...

Страница 13: ...5 SHEAR POINT Keep hands clear of moving parts Do not operate with guard removed Disconnect and lockout power before servicing DC 994 SHEAR POINT Keep hands clear of moving parts Do not operate with g...

Страница 14: ...ed 5 Always consult with the approval prints for exact conveyor layout Maintain adequate clearance for tail extension 6 During installation of the conveyor string a chalk line along the conveyor sides...

Страница 15: ...nt to ensure that the inside bottom and side surfaces of the intermediates are flush A chalk line is helpful during this phase of the assembly to ensure the proper alignment of the intermediate sectio...

Страница 16: ...direction in which they bolt to other intermediate sections The cover channels connect intermediate sections on both ends 3 Two 2 inspection intermediate sections are included on each installation The...

Страница 17: ...n door end of each intermediate section has adapter angles with slotted holes for bolting to head or tail sections See Figure 4D Figure 4D 5 A special cover channel is provided with the tail as shown...

Страница 18: ...hat the covers are in tight contact with conveyor cross channels See Figure 4F Figure 4F 2 When a loader is on the conveyor the cover section may have to be cut accordingly to accommodate the loader S...

Страница 19: ...d half the length of a conveyor intermediate section Standard covers measure approximately 4 7 in length When a loader is ordered the cover may be measured and cut to take up the displacement of the l...

Страница 20: ...o no cover modifications should be necessary The soft rubber skirts are adjustable and can be set to lightly touch the conveyor belt See Figure 4I Figure 4I Fixed Skirt Loader Figure 4J NOTE GSI s rec...

Страница 21: ...MW swing up skirts should not touch the conveyor belt as they can cause wear to the belt Use the adjustable set screws to locate the position of the skirts REMOVE PAINT BEFORE WELDING OR CUTTING Avoid...

Страница 22: ...scription Ref Description A Motor H Drive Pulley B Hex Nut I Belt Guard C Motor Adjustment Plate J Belt Guard Bracket D Jack Screw K V Belt E Motor Mount Base Plate L Keep as close as possible F Head...

Страница 23: ...que Arm II Installation Continued NOTE Belt guards not shown for clarity Figure 5B Ref Description A Motor F Head Section G Driven Pulley H Drive Pulley K V Belt N Hood O Reducer Drive P Torque Arm Tu...

Страница 24: ...educer drive 4 Line up the keyway on reducer with key on shaft and slide the reducer drive onto the drive shaft 5 Slide outside bushing onto shaft and attach to reducer drive Once reducer drive is in...

Страница 25: ...reducer should be in a vertical position as shown on Page 23 See Figure 5E Figure 5E Torque Arm Turnbuckle Assembly 7 The torque arm bracket is mounted under the first intermediate section Locate bra...

Страница 26: ...provided Attach by replacing bolts through brackets and housing Tighten bolts securely See Figure 5I Figure 5I Motor Mount Adjustment Plates 9 Thread nuts onto jack screws Place bolt through motor mo...

Страница 27: ...of alignment or become out of square For maximum V Belt life the driven sheave should remain both perpendicular to the drive shaft and aligned with the drive sheave Slip the V belts over both the dri...

Страница 28: ...uds Secure with washers and nuts provided Lubricate Reducer Drive 16 Fill the shaft mount reducer with the manufacturer s recommended oil See Page 50 Figure 5L Lubricate Bearings 17 Grease bearings on...

Страница 29: ...nts Starting near the end of the belt measure the belt width in 10 intervals marking them as you measure Each measurement shall then be divided in two 2 and marked Using a straight edge draw a centerl...

Страница 30: ...pivot point with twine used as the arm of the arc Tie a marking tool chalk for example to the end of the twine 2 A second set of arcs is struck with the pivot point of the arc on centerline and close...

Страница 31: ...ge draw a line diagonally across the belt This should be done from the 50 point to the end corner on the opposite side of the belt Do the same procedure in reverse to form an X The intersection point...

Страница 32: ...Figure 6D and Figure 6E The belt splice can now be installed following step by step directions on Pages 33 36 IMPORTANT Install belting into tail end Note the direction of the flippers on belt Flippe...

Страница 33: ...against lugs See Figure 6F Figure 6F 2 Spray template holes with Flexco Silicone Lubricant Punch or bore bolt holes Remove template See Figure 6G and Figure 6H NOTE Splice protector design may vary du...

Страница 34: ...o 2 bolts and attach clip See Figure 6I 4 Fold one belt end back and insert bolts in one row of holes See Figure 6J 5 Align bolts with template teeth and place the other belt end over bolts Remove tem...

Страница 35: ...eed tape under top plates under the bottom plates then back under top plates See Figure 6N 9 Pull tape tight and hold in position by tightening a fastener at each end Then tighten all other plates See...

Страница 36: ...ppers on belt The flipper should be located so the tail of the flipper covers the splice Note direction of belt travel The flippers are evenly spaced across the belt with a 1 4 gap between them There...

Страница 37: ...ntervals 2 After splice has been installed and 2 x 12 piece of wood is removed belt is ready to be tightened 3 The belt is tightened by turning the take up rods located on the tail section Make sure t...

Страница 38: ...se re center and tighten set screws on bearing lock collar 2 After intermediate sections are bolted together a chalk line should be strung along the sides of the conveyor making sure that it is in a s...

Страница 39: ...bearing as necessary DO NOT use take up rods to correct belt tracking See Figure 6W and Figure 6X Figure 6W Figure 6X 5 Adjustment of the idlers is done by loosening eight 8 bolts These bolts hold th...

Страница 40: ...alignment or leveling of the structure or to the idlers and pulleys immediately preceding that particular area or a combination of these factors 11 If a section or sections of the belt run off at all...

Страница 41: ...d on the belt Grain moving in the same direction and at the same speed as the belt See Figure 7A Figure 7A Recommended This causes excessive wear of belting and off center loading on belt which causes...

Страница 42: ...g Location 1 Grain should come out from storage and make a 90 turn by use of baffles and load straight into the conveyor at approximately a 45 angle See Figure 7D Figure 7D Ref Description A Belt Dire...

Страница 43: ...on is to have the material flow onto the belt at the same speed and direction of travel as the belt with a minimum amount of impact and to load the belt on center 3 Adjust the skirts to prevent side s...

Страница 44: ...e all relevant electrical and O S H A regulations 5 Fix the flexible strap securely to the static structure if required TIP The M800 speed switch and system function can be tested by placing a thin me...

Страница 45: ...required to operate the diaphragm bin monitors All electrical installation is done directly to the terminals of the output switch The switch terminals are designated with 3 COM common 2 N C normally...

Страница 46: ...fficiently to prevent slippage between the drive pulley and belt and to conform to the crown on the crowned head pulley 3 Install covers after belt has been trained Secure Shroud During Maintenance NO...

Страница 47: ...this will destroy bearing seals Welding Welding on or to the conveyor may cause damage to both the conveyor and its electrical system If welding is necessary precautions should be taken to protect the...

Страница 48: ...ve for an extended period the following procedures are recommended 1 Thoroughly clean the unit 2 Loosen the V belt tension to relieve the stress placed on the bearings and shafts of the drive and tail...

Страница 49: ...string 14 15 38 5 Machine not level 5 Check and level sections 38 6 Material build up on pulleys 6 Clean pulleys retrack belt Material build up on idler pulley drive pulley or between sections and bel...

Страница 50: ...and pillow blocks can be downloaded from the Baldor website Go to www baldor com support product_manuals asp Enter the required manual number into the search field See list below MN1601 Dodge Torque...

Страница 51: ...DESIGN OF SUCH PRODUCTS The sole and exclusive remedy for any claimant is set forth in this Limited Warranty and shall not exceed the amount paid for the product purchased This Warranty only covers th...

Страница 52: ...e carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made GSI Group 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217...

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