6
CONTENTS
Page
General description
Installation
Motor cooling
Outdoor installation
Electrical connection
Mains switch
Protection against electric shock - indirect contact
Additional protection
Motor protection
Protection against mains voltage transients
Supply voltage
Start/stop of pump
Other connections
Signal cables
Bus connection cable
New installations
Replacing an existing pump
Setting the pump
Factory setting
Setting by means of control panel
Setpoint setting
Pump in controlled-operation mode
(differential pressure control)
Pump in uncontrolled-operation mode
Setting to max. curve duty
Setting to min. curve duty
Start/stop of pump
Setting by means of R100
Menu OPERATION
Setpoint setting
Setting of operating mode
Fault indications
Alarm log
Menu STATUS
Display of actual setpoint
Display of operating mode
Display of actual value
Display of actual speed
Display of input power and power consumption
Display of operating hours
Menu INSTALLATION
Selection of control mode
Setting of controller
Selection of external setpoint signal
Selection of fault, operating or ready signal relay
Blocking of the buttons on the pump
Allocation of pump number
Selection of function for digital input
Setting of sensor
Setting of min. and max. curves
External forced-control signals
Start/stop input
Digital input
External setpoint signal
Bus signal
Priority of settings
Indicator lights and signal relay
Megging 17
Technical data
Supply voltage
Leakage current
Inputs/output 18
Other technical data
Re-lubrication of motor motor bearings
Disposal
Before beginning installation procedures, these in-
stallation and operating instructions should be stud-
ied carefully.
Furthermore, the enclosed installa-
tion and operating instructions for the standard
pump should be studied carefully.
The installation
and operation should also be in accordance with lo-
cal regulations and accepted codes of good practice.
1. General description
Grundfos E-pumps are pumps fitted with frequency-controlled
standard motors for three-phase mains connection.
The pumps have a built-in PI controller and can be connected to
an external sensor enabling control of for instance pressure, dif-
ferential pressure, temperature, differential temperature or flow in
the system in which the pumps are installed. The pumps can be
set to uncontrolled operation, i.e. the pump performance can be
set according to the demand.
The pumps are typically used as circulator pumps in large heating
or cooling water systems with variable demands.
The desired value (setpoint), e.g. the desired differential pressure
if a differential pressure sensor has been installed, can be set di-
rectly on the pump control panel, via an input for external setpoint
signal or by means of the Grundfos wireless remote control R100.
All other settings are made by means of the R100.
Important parameters such as actual value of control parameter,
power consumption, etc. can be read via the R100.
The pump incorporates
•
inputs for external potential-free contacts for start/stop and
digital function.
The digital function enables external setting of max. curve or
min. curve.
•
an output for a potential-free fault, operating or ready signal.
•
an input for bus communication.
Via the bus communication input, the pump can be controlled
and monitored by a building management system or another
external control system.
2. Installation
2.1 Motor cooling
To ensure sufficient cooling of motor and electronics, the follow-
ing must be observed:
•
Place the pump in such a way that sufficient cooling is en-
sured.
•
The temperature of the cooling air must not exceed 40
°
C.
•
Cooling fins and fan blades must be kept clean.
2.2 Outdoor installation
When installed outdoors, the pump must be provided with a suit-
able cover to avoid condensation on the electronic components,
fig. 1.
Fig. 1
Examples of covers
For further installation, see installation and operating instructions
for the standard pump.
TM
02
22
56
39
01
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