Grundfos LC 108 Скачать руководство пользователя страница 34

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34

11. Start-up

Prior to start-up, the connection and DIP switch setting must have 
been carried out according to sections 

4.

 to 

10.

Start-up must be carried out by authorized personnel.
Proceed as follows:
1. Check whether the float switches, electrodes or the flow 

switch have been connected according to the wiring diagram 
for the actual application.

2. Check that the pump inlet is submerged in the liquid to be 

pumped.

3. Set the motor protection relay to the rated current stated on 

the nameplate.

4. Warning:

5. Switch on the electricity supply.

Three-phase pumps only:

 Check for wrong phase sequence 

(only certain variants) (the pump cannot be started if the 
phase sequence is wrong!).

6. Start the pump, see sectio

4.5

5.5

6.5

7.5

8.5

9.5

 or 

10.5

.

7. Check that the pump is not running dry. The risk of dry running 

can be eliminated by a renewed time setting by means of the 
DIP switch according to section 

4.2

5.2

6.2

7.2

8.2

 or 

9.2

 

and/or

 by moving the float switches or the electrodes.

8.

Three-phase pumps only: 

Check whether the direction of 

rotation of the pump is correct according to the installation 
and operating instructions for the pump in question. 

9. Select the required operating mode by means of the ON-OFF-

AUTO selector switch, see section 

4.5

5.5

6.5

7.5

8.5

9.5

 

or 

10.5

.

12. Maintenance

During normal application and operation, the controller LC 108 is 
maintenance-free.
However, it is advisable to carry out minor checks of the LC 108 
controller, pump pits, tanks, pumps, etc. at suitable intervals. 
These checks should be carried out by authorized personnel. 
• Check the gaskets of the LC 108 cabinet front and those of the 

Pg cable entries.

• Check the cable entries for the explosion hazard area.
• Check for possible deposits/sludge build-up in the pump pit/

tank. Sludge may settle in areas with almost stagnant liquid.

• Check for beginning sludge build-up around the float switches, 

electrodes or the flow switch. 

• Check for possible blockage on the suction side of the pump. 

A blockage will typically be a large solid object.

• If the LC 108 has been installed in a particularly aggressive 

environment, it is advisable to check the motor protection 
contacts in order to identify possible chemical attack resulting 
in corrosion. In typical installations, the motor protection 
contacts will work for several years and do not require any 
inspection.

Warning
Before starting any work on pumps used to pump 
liquids which could be constituted as being 
hazardous to health, thorough cleaning/venting of 
pumps, pits, etc. must be carried out according to 
local regulations.
Before making any connections in the LC 108 or 
work on pumps, pits, etc., it must be ensured that the 
electricity supply has been switched off and that it 
cannot be accidentally switched on. 

Warning
Set the motor-protective circuit breaker to the rated 
current stamped on the nameplate according to the 
values in the table.

Conversion table for motor protection relay setting

I

N

I

DOL

I

star-delta

10

10

5.8

13

13

7.5

17

17

9.6

22

22

12.4 

28

28

16.1

36

36

20.7

46

46

26.8

60

60

34.6

77

77

44.7

100

100

57.7

Warning
Before starting any work on pumps used to pump 
liquids which could be constituted as being 
hazardous to health, thorough cleaning/venting of 
pumps, pits, etc. must be carried out according to 
local regulations.
Before making any connections in the LC 108 or 
work on pumps, pits, etc., it must be ensured that the 
electricity supply has been switched off and that it 
cannot be accidentally switched on. 

Note

The above list is not complete. The LC 108 may be 
installed in systems, installations and/or 
environments which require thorough and regular 
maintenance.

Содержание LC 108

Страница 1: ...LC 108 Installation and operating instructions GRUNDFOS INSTRUCTIONS LC 108...

Страница 2: ...22 8 1 Electrical connection 22 8 2 Setting 22 8 3 Control panel 24 8 4 Battery back up functions 24 8 5 Reset button and ON OFF AUTO selector switch 25 9 Systems for filling applications 26 9 1 Elec...

Страница 3: ...ion 6 Systems with 4 float switches Electrodes can also be used Section 7 Systems with 2 electrodes Section 8 Systems with 3 electrodes Section 9 Systems for filling applications Section 10 Systems fo...

Страница 4: ...r delta starting Fig 3 TM01 6867 2308 TM01 6868 2308 Pos Description 1 Module CU 211 2 Terminal block for level inputs 11 12 21 22 31 32 41 42 3 Terminal block with input for the PTC resistance therma...

Страница 5: ...pply 6 Fuse holders for control circuit fuses 2 or 3 depending on voltage variant 7 Isolating transformer 8 Terminal block for connection of pump 9 Pg cable entries 10 Earth bar PE 11 Input for the PT...

Страница 6: ...d in this section This setting determines the actual application type 2 float switches pages 37 and 38 At this setting the start up is delayed within the range from 0 to 255 sec random after the elect...

Страница 7: ...the controller may arise In such cases it is recommended to use float switches AC 1 2 13 18 VAC 0 V AC DC G 3 4 AC 1 2 13 18 VAC 0 V AC DC G 3 4 AC 1 2 12 VDC 0 V AC DC G 3 4 TM01 6425 3902 Pos Descri...

Страница 8: ...econd orange indicator light from the top will be permanently on If the starting delay function and automatic test run were selected switch 4 of the DIP switch the start up will be delayed after the e...

Страница 9: ...ntly the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this po...

Страница 10: ...0 Fig 8 Set the DIP switch as shown in fig 8 Each individual switch 1 to 10 of the DIP switch can be set to position OFF or ON Warning Before starting any work on pumps used to pump liquids which coul...

Страница 11: ...ined This setting ensures automatic resetting of alarm signals to external alarm devices and the built in buzzer However an alarm signal will only be reset if the cause of the fault no longer exists A...

Страница 12: ...is on the indicator light is flashing TM01 6425 3902 Pos Description 1 Green indicator light indicating starting delay flashing and pump operation permanently on 2 Red indicator light indicating pump...

Страница 13: ...ntly the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this po...

Страница 14: ...5 6 and 7 selection of automatic alarm resetting switch 9 selection of automatic restarting switch 10 Fig 11 Set the DIP switch as shown in fig 11 Warning Before starting any work on pumps used to pu...

Страница 15: ...with the actual application 4 float switches pages 41 and 42 but this setting must be maintained This setting ensures automatic resetting of alarm signals to external alarm devices and the built in b...

Страница 16: ...dicator light indicating starting delay flashing and pump operation permanently on 2 Red indicator light indicating pump fault Flashing Fault in PTC resistor thermal switch On Fault in motor protectiv...

Страница 17: ...ntly the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this po...

Страница 18: ...s selection of starting delay and automatic test run switch 4 setting of waiting time switches 5 6 7 and 8 selection of automatic alarm resetting switch 9 selection of automatic restarting switch 10 F...

Страница 19: ...r However an alarm signal will only be reset if the cause of the fault no longer exists At this setting the alarm signal must be reset manually by means of the reset button the reset button is describ...

Страница 20: ...the indicator light is off the indicator light is on the indicator light is flashing TM01 6413 2299 TM01 6424 2399 Pos Description 1 Green indicator light indicating starting delay flashing and pump...

Страница 21: ...ntly the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this po...

Страница 22: ...restarting switch 10 Fig 18 Set the DIP switch as shown in fig 18 Each individual switch 1 to 10 of the DIP switch can be set to position OFF or ON Set the switches 1 to 10 as follows Switches 1 2 an...

Страница 23: ...m signal will only be reset if the cause of the fault no longer exists At this setting the alarm signal must be reset manually by means of the reset button the reset button is described in section 8 5...

Страница 24: ...indicator light is on the indicator light is flashing TM01 6413 2299 TM01 6424 2399 Pos Description 1 Green indicator light indicating starting delay flashing and pump operation permanently on 2 Red...

Страница 25: ...ntly the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this po...

Страница 26: ...g 22 Set the DIP switch as shown in fig 22 Each individual switch 1 to 10 of the DIP switch can be set to position OFF or ON Set the switches 1 to 10 as follows Switches 1 2 and 3 application type Whe...

Страница 27: ...alarm signal will only be reset if the cause of the fault no longer exists At this setting the alarm signal must be reset manually by means of the reset button the reset button is described in section...

Страница 28: ...indicator light is flashing TM01 6413 2299 TM01 6424 2399 Pos Description 1 Green indicator light indicating starting delay flashing and pump operation permanently on 2 Red indicator light indicating...

Страница 29: ...the pump cannot be started when the PTC resistance thermal switch of the motor registers overtemperature OFF middle position The pump cannot start when the selector switch has been set to this positi...

Страница 30: ...h in the bottom right corner see fig 26 The DIP switch setting offers the following possibilities setting of dead time switches 4 5 and 6 setting of restarting time switches 7 8 9 and 10 Fig 26 Set th...

Страница 31: ...No restarting 15 min 1 min 17 min 2 min 20 min 3 min 25 min 5 min 30 min 7 min 50 min 10 min 70 min 12 min 90 min TM02 5747 3902 Operation with electrodes and float switches Selector switch in positi...

Страница 32: ...or light indicating starting delay flashing and pump operation permanently on 2 Red indicator light indicating pump fault Flashing Fault in PTC resistor thermal switch On Fault in motor protective cir...

Страница 33: ...onsibility to decide how long the pump is to run with this fault indication Over a long period the pump will be damaged OFF middle position The pump cannot start when the selector switch has been set...

Страница 34: ...possible deposits sludge build up in the pump pit tank Sludge may settle in areas with almost stagnant liquid Check for beginning sludge build up around the float switches electrodes or the flow swit...

Страница 35: ...tarting Fine wire fuse 250 mA F 32 mm x 6 Star delta starting Fine wire fuse 1 A F 32 mm x 6 Ambient temperature During operation 30 to 50 C must not be exposed to direct sunlight In stock 30 to 60 C...

Страница 36: ...e pos 6 in fig 1 or fig 3 d The motor protection relay has cut out the pump the red indicator light for pump fault is permanently on Check the pump pit e The PTC resistance thermal switch has cut out...

Страница 37: ...1 1 3 Fig 1 TM01 6882 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 M LC 108 ON DIP 2 1 1 2 3 4 5 6 7 8 9 10 Ext max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1...

Страница 38: ...endix 38 Fig 2 TM01 7871 1808 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 LC 108 ON DIP 2 1 1 2 3 4 5 6 7 8 9 10 Ext L1 L2 L3 N PE max 230V max...

Страница 39: ...pendix 39 1 3 Fig 3 TM01 6619 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 M LC 108 3 2 1 Ext max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1 V1 W1 N1 1U2 1V2 1W...

Страница 40: ...ndix 40 Fig 4 TM01 8128 1808 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 ON DIP 2 3 1 1 2 3 4 5 6 7 8 9 10 Ext L1 L2 L3 N PE max 230V max 2A LC...

Страница 41: ...Appendix 41 1 3 Fig 5 TM01 6620 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1 V1 W1 N1 1U2 1V2 1W2...

Страница 42: ...dix 42 Fig 6 TM01 8126 1808 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 ON DIP 2 3 4 1 1 2 3 4 5 6 7 8 9 10 Ext L1 L2 L3 N PE max 230V max 2A LC...

Страница 43: ...Appendix 43 1 3 Fig 7 TM01 6621 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1 V1 W1 N1 1U2 1V2 1W2...

Страница 44: ...x 44 Fig 8 TM01 8127 1808 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 ON DIP 2 3 1 1 2 3 4 5 6 7 8 9 10 Ext L1 L2 L3 N PE NC PE max 230V max 2A...

Страница 45: ...ndix 45 1 3 Fig 9 TM01 6622 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 LC 108 Ext M 1 2 3 4 max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 3 U1 V1 W1 N1 1U2 1V2...

Страница 46: ...x 46 Fig 10 TM01 8129 1808 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 ON DIP 2 3 1 1 2 3 4 5 6 7 8 9 10 Ext L1 L2 L3 N PE NC PE max 230V max 2A...

Страница 47: ...Appendix 47 1 3 Fig 11 TM01 6623 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 max 230V max 2A 3 2 1 TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1 V1 W1 N1 1U2 1V2 1W2...

Страница 48: ...48 Fig 12 TM01 8130 1808 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 ON DIP 1 2 3 4 5 6 7 8 9 10 Ext NC 5 L1 L2 L3 N PE 1 2 3 PE LC 108 max 230...

Страница 49: ...Appendix 49 1 3 Fig 13 TM01 6624 1808 T11 T21 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 max 230V max 2A TM01 4864 1808 U1 N1 1U2 1N2 TM01 4862 1808 U1 V1 W1 N1 1U2 1V2 1W2...

Страница 50: ...dix 50 Fig 14 TM01 8131 1808 H NO H COM H NC G NO G COM G NC 11 12 21 22 31 32 41 42 U1 V1 W1 N1 1U2 1V2 1W2 2W2 2U2 2V2 T11 T12 ON DIP 1 2 3 4 5 6 7 8 9 10 Ext 1 2 L1 L2 L3 N PE LC 108 PE max 230V ma...

Страница 51: ...ring betrekking heeft in overeenstemming zijn met de Richtlijnen van de Raad in zake de onderlinge aanpassing van de wetgeving van de EG Lidstaten betreffende PL Deklaracja zgodno ci WE My Grundfos o...

Страница 52: ...52...

Страница 53: ...428 5005 Korea GRUNDFOS Pumps Korea Ltd 6th Floor Aju Building 679 5 Yeoksam dong Kangnam ku 135 916 Seoul Korea Phone 82 2 5317 600 Telefax 82 2 5633 725 Latvia SIA GRUNDFOS Pumps Latvia Deglava biz...

Страница 54: ...9289 The name Grundfos the Grundfos logo and be think innovate are registered trademarks owned by Grundfos Holding A S or Grundfos A S Denmark All rights reserved worldwide Copyright Grundfos Holding...

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