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– Install a filter (15i) in the suction line to prevent the valves being contaminated.   

When installing the suction line, observe the following: 

 

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Keep the suction line as short as possible. Prevent it from becoming tangled.   

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If necessary, use swept bends instead of elbows.   

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Always route the suction line up towards the suction valve.   

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Avoid loops as they may cause air bubbles.   

In the case of long discharge lines, install a non-return valve (12i) in the discharge line. 

 

5.4 Tube / pipe lines   

5.4.1 General 

WarningTo protect the dosing pump against excessive pressure build-up, installa relief valve in the discharge 

line.All lines must be free from strain!   

Avoid loops and buckles in the tubes! Keep the suction line as short as possible!

The flow must run in the opposite direction to gravity!Observe the manufacturer's safety instructions when 

handling chemicals! 

The resistance of the parts that come into contact with the media depends onthe media, media temperature and 

operating pressure. Ensure that parts in contact with the media are chemically resistant to the dosing medium 

under operating conditions!   

Only use the specified line types! 

 

5.4.2 Sizing of tube / pipe lines 

Warning PVC tube DN 4 is not suitable for use as a discharge line! Connect PE tube DN 4 on the discharge side!   

Warning Observe the pressure stage of the used lines. The maximum permissible inlet pressure must not be 

exceeded!   

Minimum internal diameter 

Pump version 

 

Pump type 

 

Standard[mm] 

 

DMB 1.0-10 - 

DMB 5.0-6   

4   

DMB 9.0-6 

DMB 18-3.5   

6   

5.4.3 Connecting the suction and discharge lines

Warning All lines must be free from strain!Only use the prescribed line types! 

 

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Connect the suction line to the suction valve (3a).   

  – Install the suction line in the tank so that the foot valve remains a few millimetres above the possible level of sedimentation.   

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Connect the discharge line to the discharge valve (3b).   

5.4.4 Connecting the overflow and deaeration lines 

 

Warning Observe chemical resistance!   

 

For all DMB pumps 

 

See fig. 7 on page 16 

The pump has a deaeration line (PVC 4/6).   

•  Connect the deaeration line (J) to the connection for the deaeration line (I).   

5.4.5 Installing the overflow and deaeration lines 

 

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Shorten the overflow line and deaeration line to at least 10 mm above the maximum tank level.   

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Insert the overflow line and deaeration line downwards into the dosing tank or collection container. Avoid loops.   

Dosing medium can leak from the overflow and deaeration lines. Route both lines into a collection container 

 

or the tank!Do not immerse the overflow line and deaeration line in the dosing medium!

 

Observe the pressure limits specified in section 1. General information!   

 

6. Electrical connections   

Make sure that the pump is suitable for the electricity supply on which it will be used. 

Содержание DMB 1.0-10

Страница 1: ......

Страница 2: ...MANUAL DE BOMBAS DOSIFICADORAS DMB INSTRUCCIONES DE OPERACIÓN E INSTALACIÓN ...

Страница 3: ... dosing system 5 3 Transport 5 3 1 Delivery 5 3 2 Unpacking 5 3 3 Return 5 4 Technical data 5 4 1 Identification 5 4 2 General description 5 5 Installation 6 5 1 Installation location 6 5 2 Mounting 1 5 3 Installation tips 6 5 4 Tube pipe lines 7 6 Electrical connections 7 6 1 Version with mains plug 8 7 Start up shutdown 8 7 1 Initial start up subsequent start up 8 7 2 Operating the pump 9 7 3 Sh...

Страница 4: ... similar to water All DMB pumps 6 m Dosing head and valves moistened 1 3 4 Sound pressure level 45 dB A testing according to DIN 45635 01 KL3 1 3 5 Enclosure class l Pump with mains plug IP 65 l Pumps with electronics The enclosure class is only met if the sockets are protected The data regarding the enclosure class applies to pumps with correctly inserted plugs or screwed on caps 1 3 6 Required e...

Страница 5: ...contents of this manual are understood by the personnel 2 3 Risks when safety instructions are not observed Non observance of the safety instructions may have dangerous consequences for the personnel the environment and the pump If the safety instructions are not observed all rights to claims for damages may be lost 2 4 Safety conscious working The safety instructions in this manual applicable nat...

Страница 6: ...urning the pump to Grundfos Alldos for service the safety declaration at the end of these instructions must be filled in by authorised personnel and attached to the pump in a visible position If a pump has been used for a medium which is injurious to health or toxic the pump will be classified as contaminated If Grundfos Alldos is requested to service the pump it must be ensured that the pump is f...

Страница 7: ...agitator 3i Extraction device 5i Dosing pump 6i Relief valve 7i Pressure loading valve 9i Calibration tube 10i Injection unit 15i Filter 5 3 Installation tips l For non degassing media with a viscosity similar to water the pump can be mounted on the tank observe the permissible suction lift l Flooded suction preferred not with Plus 3 system l For media with a tendency to sedimentation install the ...

Страница 8: ...e side Warning Observe the pressure stage of the used lines The maximum permissible inlet pressure must not be exceeded Minimum internal diameter Pump version Pump type Standard mm DMB 1 0 10 DMB 5 0 6 4 DMB 9 0 6 DMB 18 3 5 6 5 4 3 Connecting the suction and discharge lines Warning All lines must be free from strain Only use the prescribed line types l Connect the suction line to the suction valv...

Страница 9: ...running 7 1 Initial start up subsequent start up 7 1 1 Checks before start up l Check that the rated voltage stated on the pump nameplate corresponds to the local conditions l Check that all connections are secure and tighten if necessary l Check that the dosing head screws are tightened with the specified torque and tighten if necessary l Check that all electrical connections are correct 7 1 2 As...

Страница 10: ...gm See section 9 Maintenance 8 Operation Warning Faults incorrect operation or faults on the pump or system can for example lead to excessive or insufficient dosing or the permissible pressure may be exceeded Consequential faults or damage must be evaluated by the operator and appropriate precautions must be taken to avoid them In the event of a diaphragm leakage the dosing liquid may leak out of ...

Страница 11: ...nd keep it pressed for approximately 2 seconds The LED for the new operating mode flashes and then lights up continuously after approximately 2 seconds The LED for the old operating mode turns off The selected operating mode is indicated by the relevant LED 8 3 3 Setting the dosing flow in Manual control mode In general keep the stroke length setting as high as possible and adjust the flow rate us...

Страница 12: ...n with diaphragm leakage detection 9 1 General notes Warning When dosing dangerous media observe the corresponding safety precautions Risk of chemical burns Wear protective clothing gloves and goggles when working on the dosing head connections or lines Do not allow any chemicals to leak fromthe pump Collect and dispose of all chemicals correctly WarningThe pump housing must only be opened by pers...

Страница 13: ... off the pump 1 While the pump is running set the stroke length adjustment knob to 100 2 Switch off the pump and disconnect it from the power supply 3 Depressurise the system 4 Take suitable steps to ensure that the returning dosing medium is safely collected 9 4 2 Replacing the diaphragm See fig 11 on page 16 1 Loosen the four screws 1q 2q on the dosing head 2 2 Remove the dosing head 2 3 Unscrew...

Страница 14: ... line correctly Check for damage f Crystalline deposits in the valves Clean the valves g Diaphragm broken or diaphragm Replace the diaphragm tappet torn out h Empty dosing tank Fill the dosing tank 3 Dosing pump does not dose a Air in the suction line and dosing head Fill the dosing head and suction line b Viscosity or density of medium too Check the installation high c Crystalline deposits in the...

Страница 15: ...ction line or discharge discharge line line h Parts in contact with the medium are Replace with resistant materials not resistant to it i Dosing diaphragm worn incipient Replace the diaphragm Also observe tears the maintenance instructions j Variation of the dosing medium Check the concentration Use an density viscosity agitator if necessary 5 Liquid leaks out of a A diaphragm leakage has occurred...

Страница 16: ...15 Fig 1 DMB nameplate Fig 2 DMB with manual dearation Fig 3 Frilling scheme Fig 4 Installation example of pump with manual deaeration ...

Страница 17: ...fect Fig 9 Standard DN4 DN8 valve Fig 6 Installation with relief valve and filter Fig 10 Standard DN4 DN8 valve Fig 7 Connecting the deaeration line to pumps Fig 11 Replace diaphragm With manual deaeration Fig 8 Display of pumps with control unit ...

Страница 18: ......

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