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OM-DEE/4

The pressure gauge should show a vacuum

of 20 to 30 inches when the kettle is cold.

Test the safety valve at least twice

monthly.

Maintenance

NOTICE: Contact Groen or an authorized Groen representative when repairs are required.

1. Periodic Maintenance

A Maintenance & Service Log is provided at

the back of this manual with the warranty

information. Each time maintenance is

performed on your Groen kettle, enter the

date on which the work was done, what was

done, and who did it. Keep this manual on

file and available for operators to use.

Periodic inspection will minimize equipment

down time and increase the efficiency of

operation. The following points should be

checked:

[BY OPERATOR]

a. Check the pressure/vacuum gauge

every day. The gauge should show a

vacuum of 20 to 30 inches, when the

kettle is cold. If it does not, see “Jacket

Vacuum” on page 13.

b. Also check the

jacket water level

every day. It

should be

between the

marks on the

gauge glass. If

the level is low,

see “Jacket

Filling and Water

Treatment” on

page 13.

c. Test the safety

valve at least twice each month. Test the valve

with the kettle operating at 15 psi (105 kPa), by

holding the test lever for at least 5 seconds.

Then release the lever and let the valve snap

shut. If the lever does not activate, or there is no

evidence of discharge, or the valve leaks, stop

using the kettle and contact a qualified Groen

service representative.

WARNING

WHEN TESTING, AVOID ANY EXPOSURE

TO THE STEAM BLOWING OUT OF THE

SAFETY VALVE. DIRECT CONTACT

COULD RESULT IN SEVERE BURNS.

[BY SERVICE TECHNICIAN]

d. Electrical wiring should be kept securely

connected and in good condition.

e. The inside of the support housing

should be kept clean.

OM-DEE/4

Содержание DEE/4 Series

Страница 1: ...Floor mounted Tilting THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE READ UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE OPERATOR MANUAL Part Number 148783 Rev E ...

Страница 2: ...ID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRING PRODUCT TO ANOTHER CONTAINER WARNING WHEN TILTING KETTLE FOR PRODUCT TRANSFER 1 USE CONTAINER DEEP ENOUGH TO CONTAIN AND MINIMIZE PRODUCT SPLASHING 2 PLACE CONTAINER ON STABLE FLAT SURFACE AS CLOSE TO KETTLE AS POSSIBLE 3 DO NOT OVER FILL CONTAINER AVOID DIRECT SKIN CONTACT WITH HOT CONTAINER AND ITS CO...

Страница 3: ... BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE OPERATOR INJURY AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES IMPORTANT SERVICE PERFORMED BY OTHER THAN FACTORY AUTHORIZED PERSONNEL WILL VOID WARRANTIES WARNING DO NOT HEAT AN EMPTY KETTLE EXCESSIVE STEAM PRESSURE COULD DEVELOP 3 OM DEE 4 3 ...

Страница 4: ...linois 60062 UL ANSI 197 MAINTENANCE LOG 21 WARRANTY 22 4 OM DEE 4 NSF INTERNATIONAL 789 N Dixboro Rd P O Box 130140 Ann Arbor Michigan 48113 0140 OM DEE 4 4 Table of Contents IMPORTANT OPERATOR WARNINGS 2 REFERENCES 4 EQUIPMENT DESCRIPTION 5 INSPECTION UNPACKING 6 INSTALLATION 7 INITIAL START UP 8 OPERATION 9 SEQUENCE OF OPERATION 11 MAINTENANCE 12 CLEANING 14 TROUBLESHOOTING 15 PARTS LIST 17 WIR...

Страница 5: ...Airless operation of the steam jacket permits uniform efficient heating at temperatures as low as 150 F and as high as 298 F In addition to the adjustable thermostat for operating control the unit has a tilt cut off switch low water cut off safety valve and high limit pressure switch as safety features A heating indicator light pressure gauge and sight glass are provided for monitoring kettle oper...

Страница 6: ...raps around the carton and detach the sides of the box from the skid Pull the carton up off the unit Thoroughly inspect the unit for concealed damage Report any shipping damage or incorrect shipments to the delivery agent Write down the model number serial number and installation date and retain this information for future reference Space for these entries is provided at the top of the Service Log...

Страница 7: ...cal information plate Observe local codes and or The National Electrical Code in accordance with ANSI NFPA 70 current edition 5 The equipment is shipped ready for three phase operation Refer to the wiring diagram for single phase operation 6 Bringing the electrical service through the entrance at the rear of the support housing with one inch conduit making a watertight connection with the incoming...

Страница 8: ...tle through its full range Then return the kettle to the upright position 4 Turn on the electrical service to the unit 5 Pour 1 2 quarts of water into the kettle 6 Following To Start Kettle instructions in the Operation section of this manual begin heating the water at the highest thermostat setting The heating indicator light should come on immediately and heating should continue until the water ...

Страница 9: ...nsfered by means of the optional draw off valve if the kettle is so equipped WARNING AVOID ALL DIRECT CONTACT WITH HOT SURFACES DIRECT SKIN CONTACT COULD RESULT IN SEVERE BURNS AVOID ALL DIRECT CONTACT WITH HOT FOOD OR WATER IN THE KETTLE DIRECT CONTACT COULD RESULT IN SEVERE BURNS TAKE SPECIAL CARE TO AVOID CONTACT WITH HOT KETTLE BODY OR HOT PRODUCT WHEN ADDING INGREDIENTS STIRRING OR TRANSFERRI...

Страница 10: ...Firmly grasp the handle b Lift rear edge farthest from operator 1 2 3 5 cm to allow steam and water vapor to escape the cooking vessel Wait 2 3 seconds c Tilt cover to 45 60 angle to allow any hot condensate or product to roll off cover back into kettle d Remove cover ensuring that any remaining hot condensate or product does not drip on operator floor or work surfaces e Place cover on safe flat s...

Страница 11: ... turning the operating thermostat dial from OFF to a desired setting the thermostat switch closes This lights up the heating indicator light and causes the contactors to close allowing power to flow to heating elements When the temperature of the steam jacket reaches the value corresponding to the dial setting the thermostat switch opens This turns off the heating indicator light and causes the co...

Страница 12: ...e should show a vacuum of 20 to 30 inches when the kettle is cold If it does not see Jacket Vacuum on page 13 b Also check the jacket water level every day It should be between the marks on the gauge glass If the level is low see Jacket Filling and Water Treatment on page 13 c Test the safety valve at least twice each month Test the valve with the kettle operating at 15 psi 105 kPa by holding the ...

Страница 13: ...ED ON THE LABEL OF THE WATER TREATMENT COMPOUND 2 Fill a mixing container with the measured amount of water required See table Distilled water is recommended Kettle Model Jacket Capacity DEE 4 20 2 Gallons DEE 4 40 3 Gallons DEE 4 60 4 Gallons 3 Hang a strip of pH test paper on the rim of the container with about 1 inch of the strip below the surface of the water 4 Measure the water treatment comp...

Страница 14: ...tion of the detergent cleaning compound as instructed by the supplier Clean the unit thoroughly A cloth moistened with cleaning solution can be used to clean controls housings and electrical conduits d e f Rinse the kettle thoroughly with hot water then drain completely Disassemble the tangent draw off valve Clean the draw off port and each valve part with a bursh Rinse the kettle and draw off val...

Страница 15: ...e the service panel and in this manual If an item on the list is followed by Y the work should be done by a qualified service representative USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY GROEN OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE INJURY TO THE OPERATOR AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES SYMPTOM WHO WHAT TO CHECK Y indicates items which must be performed by a...

Страница 16: ...um in the Maintenance section of this manual b Whether kettle was being heated empty when valve popped Auth Service Rep Only c Pressure switch setting d Thermostat operation Thermostat should click when the dial is rotated above and below the setting for the temperature of the kettle e Safety valve If the valve pops at pressures below 48 PSI replace it f Contactor to determine whether it is de ene...

Страница 17: ...17 OM DEE 4 PARTS LIST DEE 4 ...

Страница 18: ...18 OM DEE 4 PARTS LIST DEE 4 ...

Страница 19: ... 95 kw 005977 Element 240v 8 kw 005974 Element 480v 8 kw 005980 23 Foot Adjustable Bullet 013275 Foot Flanged 096569 24 Handle Crank 013617 Key Description Part No 25 Shaft Handwheel 013624 26 Stand Cladding 20 140424 Stand Cladding 40 60 139056 27 Leg Tube 20 40 60 001469 Leg Tube 40 60 147506 28 Left Frame Support 20 137951 Left Frame Support 40 60 146999 29 Right Frame Support 20 40 60 137953 3...

Страница 20: ...20 OM DEE 4 WIRING DIAGRAM DEE 4 ...

Страница 21: ..._ Serial No _______________________________ Location ________________________________ Date Purchased __________________________ Date Installed ___________________________ Purchase Order No ______________________ For Service Call __________________________ Date Service Performed Performed By 21 OM DEE 4 21 ...

Страница 22: ...ansportation costs time mileage for the first twelve 12 months from date of installation or fifteen 15 months from date of shipment from Groen IV This warranty does not cover boiler maintenance calibration periodic adjustments as specified in operating instructions or manuals and consumable parts such as scraper blades gaskets packing etc or labor costs incurred for removal of adjacent equipment o...

Страница 23: ...NOTES ...

Страница 24: ...2 Telephone 601 373 3903 FAX 601 373 9587 groen com OM DEE 4 Revised 04 05 Part Number 148783 Mÿÿÿÿ DEE 4 Pÿÿÿ Nÿ 148783 OM DEE 4 Part Number 148783 Rev E 1055 Mendell Davis Drive Jackson MS 39272 Telephone 601 372 3903 Fax 601 373 9587 www groen com ...

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