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Model T32540 (Mfd. Since 10/20)

-25

Troubleshooting

SECTION 8: SERVICE

Symptom

Possible Cause

Possible Solution

Tool does not start,
or power-supply fuse/
breaker trips immedi-
ately after startup.

1. Incorrect power supply volt-

age.

2. Power supply circuit break-

er tripped or fuse blown.

3. Wiring broken, disconnect-

ed, or corroded.

4. Motor brushes worn out.
5. ON/OFF switch at fault.
6. Motor or motor bearings at

fault.

1. Ensure correct power sup-

ply voltage and circuit size.

2. Ensure circuit is free of

shorts. Reset circuit breaker
or replace fuse.

3. Check/fix broken, discon-

nected, or corroded wires.

4. Remove/replace (

Page 24).

5. Replace switch.
6. Replace motor.

Tool stalls or is under-
powered.

1. Workpiece material not suit-

able for tool.

2. Tool undersized for task.

3. Dust port clogged.
4. Drill bits dull or at fault.
5. Motor brushes worn out.
6. Extension cord gauge too

small or cord too long.

7. Motor overheated.

8. Motor or motor bearings at

fault.

1. Only drill into wood/ensure

moisture is below 20%.

2. Reduce feed rate/depth of

drilling; use sharp drill bit.

3. Clear dust port.
4. Remove/replace (

Page 15).

5. Remove/replace (

Page 24).

6. Use shorter extension cord

of proper gauge (

Page 10).

7. Clean motor, let cool, and

reduce workload.

8. Replace motor.

Tool has vibration or
noisy operation.

1. Motor, bits, or component

loose.

2. Drill bits at fault/loose.
3. Workpiece loose.

4. Motor fan rubbing on fan

cover.

5. Motor bearings at fault.

1. Tighten if loose. Replace

damaged or missing bolts/
nuts.

2. Remove/replace (

Page 15).

3. Use the correct holding fix-

ture/re-clamp workpiece.

4. Fix/replace fan cover;

replace loose/damaged fan.

5. Test by rotating shaft; rota-

tional grinding/loose shaft
requires bearing replace-
ment.

Drill bits are burning
workpiece.

1. Drill bits dull or at fault/

loose.

1. Remove/replace (

Page 15).

Содержание T32540

Страница 1: ...RNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KS21481 PRINTED IN CHINA MODEL T32540 DUAL SPINDLE DOWELING JOINTER OWNER S MANUAL For models manufactured since 10 20 V1 12 20 ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ...t Run 14 SECTION 5 OPERATIONS 15 Installing Drill Bits 15 Calibrating Depth 16 Adjusting Fence Angle 17 Adjusting Drilling Depth 17 Adjusting Drilling Height 18 Aligning Viewer 18 Workpiece Preparation 19 Positioning Tool 20 Drilling Doweling Holes 20 Gluing Dowels 21 Using Tool Jigs 21 SECTION 6 ACCESSORIES 22 SECTION 7 MAINTENANCE 23 Cleaning 23 Lubrication 23 Replacing Brushes 24 SECTION 8 SERV...

Страница 4: ...under stand this owner s manual BEFORE using machine TRAINED OPERATORS ONLY Untrained operators have a higher risk of being hurt or killed Only allow trained supervised people to use this power tool When tool is not being used disconnect power and store in out of reach location to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use tools in...

Страница 5: ...S Use right tool for job and do not force it It will do job safer and better at rate for which it was designed SECURING WORKPIECE When required use clamps or vises to secure workpiece This protects hands and frees both of them to operate tool GUARDS COVERS Guards and cov ers reduce accidental contact with mov ing parts or flying debris Ensure they are properly installed undamaged and working corre...

Страница 6: ... correctly before each operation STARTING AND STOPPING TOOL Allow drill bits to reach full speed before drilling Always allow drill bits to come to a complete stop before setting tool down MAINTAIN CONTROL OF TOOL Hold tool with both hands and DO NOT allow the doweling jointer base to shift while performing operations Serious cuts punctures or death can occur from contact with rotating drill bits ...

Страница 7: ...ls grizzly com Model T32540 Mfd Since 10 20 5 SECTION 2 INTRODUCTION We are proud to offer this document with your new machine We ve made every effort to be exact with the instructions specifications drawings and photographs of the machine we used when writing this manual However sometimes we still make an occasional mistake Also owing to our policy of continuous improvement your machine may not e...

Страница 8: ...17 000 RPM Type Universal Power Transfer Direct Bearings Shielded Permanently Lubricated Main Specifications Operation Info Supported Drill Bit Sizes 6 12mm Maximum Drilling Depth 1 1 2 in Maximum Drilling Height 1 11 16 in Minimum Drilling Height 3 8 in Drill Bit Spacing 1 1 4 in Fence Tilt Angle 0 90 deg Fence Tilt Stops 22 5 45 67 5 deg Other Number of Dust Ports 1 Dust Port Size 1 1 4 in Other...

Страница 9: ...ols and features shown below to better understand the instructions in this manual Fence Angle Lock Knob Fence Angle Scale Depth Gauge Depth Pointer Fence Height Pointer Depth Gauge Lock Knob ON OFF Switch Drill Bit Holder 1 of 2 Tool Face Sliding Base Fence Height Adjustment Knob Fence Height Lock Knob Fence Height Scale Fence Jig Teeth Jig Bar Auxiliary Handle Main Handle Dust Port ...

Страница 10: ...ting E Depth Gauge Sets drilling depth between 0 1 F ON OFF Switch Starts and stops motor Tool will remain running while switch is in ON position G Sliding Base Houses drill bits Spring action retracts bits after drilling H Dust Port Connects to a dust collec tion system not included with a dust adapter not included to help prevent dust build up during drilling operations I Jig Bar Enables quick a...

Страница 11: ...t the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid overloading the machine dur ing operation and make sure it is connec...

Страница 12: ...sure the cords are rated for outdoor use Outdoor use cords are marked with a W A or a W to signify their rating Always check to make sure that the exten sion cords are in good working order and free of any type of damage such as exposed wires cuts creased bends or missing prongs Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases ...

Страница 13: ...port When unpacking separate all enclosed items from packaging materials and inspect them for shipping damage If items are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materi als until you are completely satisfied with the tool and have resolved any issues between Grizzly or the shipping agent You MUST have the original packaging to file a freight claim It is als...

Страница 14: ... Doweling Jointer Model T32540 Mfd Since 10 20 12 The following is a list of items shipped with your tool Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store C B Box 1 Figures 4 5 Qty A Dual Spindle Doweling Joi...

Страница 15: ...it is necessary and ensures proper performance during operation Dust Collection To connect to dust collection system 1 Attach hose from dust collection sys tem to dust port see Figure 6 and secure with a hose clamp If dust collection hose is larger than 1 attach 1 15 8 dust collection adaptor not included to dust port then attach hose to adaptor The Model T32540 is equipped with a 1 dust port that...

Страница 16: ...nnect tool to power supply 3 While firmly holding auxiliary handle see Figure 7 in one hand move switch to ON position with opposite hand Motor should run smoothly and without unusual problems or noises 4 Move switch to OFF position Motor should immediately stop running Congratulations Test run is complete ON OFF Switch Auxiliary Handle Test Run Before installing attachments and using your Model T...

Страница 17: ...ems or hearing loss can occur while operating this tool Wear person al protective equipment to reduce your risk from these hazards Figure 8 Drill bit holder set screws Model T32540 Mfd Since 10 20 15 SECTION 5 OPERATIONS The Model T32540 will support 6 12mm 1 4 7 16 drill bits To install drill bits 1 DISCONNECT TOOL FROM POWER 2 Rotate drill bit holder until set screw is visible see Figure 8 Insta...

Страница 18: ...ition tool face against a flat piece of scrap wood and push tool body for ward until cutting point of drill bits stop against wood Verify pointer is aligned with 0 on depth gauge Calibrating Depth The depth gauge must be calibrated every time new drill bits are installed Aligning the depth gauge to the pointer keeps the drilling depth consistent during operations Depth Gauge Lock Knob To calibrate...

Страница 19: ...d verify fence is secure Note ALWAYS verify fence is secure before operating Note Fence angle scale is an approxi mate value Use additional measuring tools for precision measurements Pointer 3 Align desired value on depth gauge with pointer 4 Tighten depth gauge lock knob and verify depth gauge is secure Adjusting Drilling Depth Drilling depth can be adjusted between 0 1 using the depth gauge When...

Страница 20: ... mark on workpiece see Figure 15 Note The Model T32540 drills dowel ing holes spaced 1 32mm apart Viewer Center Line Right Bit Left Bit Pointer Height Scale Lock Knob Adjustment Knob Adjusting Drilling Height The fence uses a rack and pinion adjust ment mechanism that allows for drilling at a height of 3 8 111 16 Drilling height depends on your workpiece thickness To adjust drilling height 1 DISCO...

Страница 21: ... between marks is greater than 6 place additional marks at 4 6 intervals see Figure 16 3 Use a square to draw layout lines across both boards then make regis tration marks on edge of each board to ensure correct edge will be drilled see Figure 17 Your workpiece must be properly secured before drilling The drilling operation push es the edge of the workpiece which can cause an improperly secured wo...

Страница 22: ... 3 With both hands holding tool slow ly push drill bits into workpiece as shown in Figure 22 making sure viewer lines are aligned with layout line on workpiece as described in Step 1 Layout Line Viewer Center Line Positioning Tool The doweling jointer should always be positioned perpendicular to the workpiece in order to accurately drill joining surfaces see Figure 19 We recommend using the weight...

Страница 23: ...setting tool down Using Tool Jigs The Model T32540 is equipped with jig teeth and a jig bar to enable fast and accurate drilling with various doweling jigs not included for high volume repeti tious use The operator can also construct shop made doweling jigs for this tool but building such a jig is beyond the scope of this manual Note Properly measure and mark your workpieces to avoid incorrect dow...

Страница 24: ...s an open working time of 20 minutes or more better coverage than other adhesives a usable temperature range of 40 130 and a 1 4 hour cure time T32541 8mm Dowel Jointer Bits 2 pk T32542 10mm Dowel Jointer Bits 2 pk T32543 12mm Dowel Jointer Bits 2 pk Replacement drill bit sets for the Model T32540 Dual Spindle Doweling Jointer T32544 Dust Collection Adaptor Compatible 1 15 8 dust collection adapto...

Страница 25: ...round the drill bit holders Never blow off the tool with com pressed air as this could force wood chips deeper into the motor vents Use a clean cloth to wipe away any dust remaining after each operation Note DO NOT use caustic cleaners on plastic parts If dry cleaning is insufficient a mild detergent on a damp cloth is recom mended Keep dripping or running water away from tool at all times Lubrica...

Страница 26: ...o be regu lar wear items or consumables that will need to be replaced during the life of the motor The frequency of required replace ment is related to how much the motor is used and how hard it is pushed Always replace both carbon brushes at the same time Replacement is necessary if motor no longer reaches full power opera tion or starting becomes intermittent or when the brushes measure less tha...

Страница 27: ...s dull or at fault 5 Motor brushes worn out 6 Extension cord gauge too small or cord too long 7 Motor overheated 8 Motor or motor bearings at fault 1 Only drill into wood ensure moisture is below 20 2 Reduce feed rate depth of drilling use sharp drill bit 3 Clear dust port 4 Remove replace Page 15 5 Remove replace Page 24 6 Use shorter extension cord of proper gauge Page 10 7 Clean motor let cool ...

Страница 28: ... 2 64 4 64 6 64 7 64 8 64 9 71 72 73 74 75 76 77 78 79 80 81 82 83 85 84 86 Model T32540 Mfd Since 10 20 26 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store SECTION 9 PARTS Main Please Note We do our best to stock replacement parts whenever possible but we cannot guarantee that all parts shown here are available for purchase Call 800 523 4777 or visit our online parts store at...

Страница 29: ... 3MM 64 3 PT32540064 3 FLAT HD SCR M4 7 X 12 23 PT32540023 HEIGHT SCALE 64 4 PT32540064 4 MOTOR ARMATURE 24 PT32540024 FACEPLATE 64 5 PT32540064 5 BALL BEARING 607ZZ 25 PT32540025 RUBBER BUMPER 64 6 PT32540064 6 MOTOR BEARING SLEEVE 26 PT32540026 LOCK WASHER 5MM 64 7 PT32540064 7 MOTOR FAN COVER 27 PT32540027 PHLP HD SCR M5 8 X 22 64 8 PT32540064 8 MOTOR STATOR 28 PT32540028 DOWEL PIN 4 X 8 64 9 P...

Страница 30: ...T replace it in the original location before resuming operations For replacements contact 800 523 4777 or www grizzly com 100 101 REF PART DESCRIPTION REF PART DESCRIPTION 100 PT32540100 MACHINE ID LABEL 101 PT32540101 GRIZZLY PRO LABEL Model T32540 Mfd Since 10 20 28 BUY PARTS ONLINE AT GRIZZLY COM Scan QR code to visit our Parts Store Labels Cosmetics ...

Страница 31: ...ental contingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty In the event you need to use this...

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