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SECTION 1: SAFETY .......................................................................................................1

Additional Safety Instructions for Laminate Trim Routers ..........................................3

SECTION 2: INTRODUCTION .........................................................................................4

SECTION 3: SETUP .........................................................................................................8

SECTION 4: OPERATIONS ...........................................................................................12

SECTION 5: ACCESSORIES .........................................................................................17
SECTION 6: MAINTENANCE ........................................................................................18

Cleaning & Protecting ...............................................................................................18
Replacing Brushes ....................................................................................................18

SECTION 7: SERVICE ...................................................................................................19

Troubleshooting ........................................................................................................19

SECTION 8: WIRING......................................................................................................20

Wiring Safety Instructions .........................................................................................20
Wiring Diagram .........................................................................................................21

SECTION 9: Parts ..........................................................................................................22

Main Breakdown .......................................................................................................22
Plunge Base Breakdown ..........................................................................................24

WARRANTY ...................................................................................................................28

Table of Contents

Содержание T27139

Страница 1: ...016 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC BB16943 PRINTED IN CHINA MODEL T27139 LAMINATE TRIM ROUTER w PLUNGE BASE OWNER S MANUAL For models manufactured since 3 16 V2 03 16 ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ... Run 11 SECTION 4 OPERATIONS 12 Removing Installing Router Bit 12 Adjusting Bit Depth 12 Feed 13 Direction 13 Routing Operations 14 Curved Trim Guide 15 Straight Guide 15 SECTION 5 ACCESSORIES 17 SECTION 6 MAINTENANCE 18 Cleaning Protecting 18 Replacing Brushes 18 SECTION 7 SERVICE 19 Troubleshooting 19 SECTION 8 WIRING 20 Wiring Safety Instructions 20 Wiring Diagram 21 SECTION 9 Parts 22 Main Bre...

Страница 4: ...ctions for Power Tools OWNER S MANUAL Read and under stand this owner s manual BEFORE using machine TRAINED OPERATORS ONLY Untrained operators have a higher risk of being hurt or killed Only allow trained supervised people to use this power tool When tool is not being used disconnect power and store in out of reach location to prevent unauthorized use especially around children Make workshop kid p...

Страница 5: ...er while carrying FORCING TOOLS Use right tool for job and do not force it It will do job safer and better at rate for which it was designed SECURING WORKPIECE When required use clamps or vises to secure workpiece This protects hands and frees both of them to operate tool GUARDS COVERS Guards and cov ers reduce accidental contact with mov ing parts or flying debris Ensure they are properly install...

Страница 6: ...aminate Trim Routers HOLDING WORKPIECE Secure the workpiece with clamps or attach it to an immovable object DO NOT hold the workpiece in your hand or across your legs HOLDING ROUTER Hold the router with both hands to control torque twist and kickback Keep hands away from the spin ning bit Make sure the bit has come to a complete stop before setting the router down ROUTING Always route with the bas...

Страница 7: ...he wid est range of applications The fixed base allows for the attachment of a dust collec tion system while the plunge base offers maximum control Tool Description We are proud to offer this manual with your new T27139 Laminate Trim Router We ve made every effort to be exact with the instructions specifications drawings and photographs of the trim router we used when writing this manual However s...

Страница 8: ...epth Stop L Depth Stop Quick Release Button M Depth Pointer N Depth Stop Fine Adjustment Knob O Depth Scale P Variable Speed Control To reduce your risk of serious injury read this entire manual BEFORE using machine Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Figure 1 T27139 component identification K B ...

Страница 9: ...h x Width N A x N A Shipping Dimensions Type Cardboard Box Content Machine Weight 18 lbs Length x Width x Height 11 x 9 x 12 in Must Ship Upright No Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 6 5A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 1 2 ft Power Cord Gauge 18 AWG Plug Included Yes Included Plug Type 1 15 ...

Страница 10: ... be difficult When you are completely satisfied with the condition of your shipment inventory the contents If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expedi ency replacements can be obtained at your local hardware store Unpacking This tool presents serious injury hazards to untrained users Read through entire manual to become famil...

Страница 11: ...e store If you cannot find an item on this list carefully check around inside the tool and packaging materials Often these items get lost in pack aging materials while unpacking or they are pre installed at the factory Box 1 Figure 2 Qty A Laminate Trim Router Motor 1 B Dust Shield Port 1 C Fixed Base 1 D Collet Wrench 1 E Curved Trimmer Guide 1 F Straight Trimmer Guide 1 G Plunge Router Base 1 H ...

Страница 12: ...uide channel with guide pin see Figure 3 If using fixed base engage adjust ment gear attached to clamping lever assembly 4 Tighten locking lever 5 Verify that laminate trim motor is secure in base and does not move To attach dust collector shop vacuum 1 Place dust shield port alignment pin into fixed base 2 Seat dust shield port so thumb screw hole and threads align 3 Install and tighten thumbscre...

Страница 13: ...receding setup instructions have been per formed Operating an improperly set up tool may result in malfunction or unexpected results that can lead to serious injury death or tool prop erty damage Serious injury or death can result from using tool BEFORE under standing its controls and related safety information DO NOT operate or allow others to operate tool until information is understood Connecti...

Страница 14: ...llet wrench to loosen collet nut and remove router bit see Figure 7 5 Slide router bit to within 1 8 of the bot tom of collet press lock button then securely tighten collet with wrench Note The collet can be damaged if it is tightened without a bit Adjusting Bit Depth Unplug router and make sure switch is OFF before inserting or removing bit making adjustments or perform ing maintenance or service...

Страница 15: ...unge locking lever 7 Push depth stop quick release button and lower depth stop until it touches three position stop block Feed Direction Once the bit has been selected and installed properly and the depth has been set determine the proper feed direction of the router across the workpiece To determine feed direction 1 Examine top face of workpiece and determine direction of grain Feed rout er so bi...

Страница 16: ...ause injury Note Feed router along workpiece at a consistent rate of speed Be aware of sound of router motor and sound of bit cutting If motor begins to bog down or sound pitch of router bit lowers reduce feed rate 5 When finished routing turn router OFF and allow it to come to a com plete stop before setting it down DO NOT start routing at a corner Starting at a corner may cause rout er to grab d...

Страница 17: ...roximately desired depth 4 Follow instructions in Routing Operations on Page 13 Make a test cut by sliding straight guide along edge of a scrap piece of wood 5 Repeat Steps 1 4 until cut is correct Figure 12 Curved trim guide adjustments Figure 13 Typical straight guide installation Lock Knob Wing Nut 3 Loosen depth adjustment lock knob and turn depth adjustment knob to adjust depth of cut 4 Follo...

Страница 18: ...ht guide to follow 3 Follow the instructions in Routing Operations on Page 13 to make the desired cut as shown in Figure 14 Figure 14 Example of routing a slot Using Straight Guide for Cutting Circles 1 Set up straight guide with guide plate facing up see Figure 15 2 Use a compass to mark desired circle on workpiece 3 Place hole in straight guide over mark drive a small nail into workpiece at cent...

Страница 19: ...its The following router bit sets are a very small portion of what Grizzly carries For the lat est models and pricing check our website www grizzly com our catalog or call 1 800 523 4777 Figure 18 Model H3168 30 pc 1 4 Shank Router Bit Set Figure 17 Model H5554 20 Pc 1 4 Shank Router Bit Set order online at www grizzly com or call 1 800 523 4777 Basic Eye Protection T20501 Face Shield 4 T20502 Fac...

Страница 20: ... employees operate for hours at a time H4978 H4979 T23245 The Missing Shop Manual Router In Router woodworkers will find out how to best utilize this essential workshop tool and how to get the most for their money by getting the most from their equipment Filled with clear diagrams and instructions this pocket sized durable manual is ideal for quick reference in the workshop Figure 20 The Missing S...

Страница 21: ... of a worn or damaged bit will not only decrease work ing efficiency but also overload the motor so the bit must be frequently checked With the exception of the motor brushes the electrical components of this router are not user serviceable Contact our Technical Support at 570 546 9663 for any repair work that requires opening the motor housing and for replace ment parts Motor brushes will become ...

Страница 22: ...ong bit 4 Plug receptacle at fault 5 Motor bearings at fault 6 Motor overheated 7 Motor brushes at fault 8 Motor at fault 1 Only cut wood ensure moisture is below 20 2 Straighten or replace workpiece adjust guide 3 Use correct bit reduce feed rate or depth of cut 4 Test for good contacts cor rect wiring 5 Test repair replace 6 Clean motor let cool and reduce workload 7 Replace brushes 8 Test repai...

Страница 23: ...rmarket parts WIRE CONNECTIONS All connections must be tight to prevent wires from loos ening during tool operation Double check all wires disconnected or connected dur ing any wiring task to ensure tight con nections CIRCUIT REQUIREMENTS You MUST follow the requirements at the beginning of this manual when connecting your tool to a power source WIRE COMPONENT DAMAGE Damaged wires or components in...

Страница 24: ...Model T27139 Mfd Since 3 16 21 Wiring Diagram 110 VAC AW NEUTRAL HOT PLUG 1 15 Included FB6 6 1 6 6 A 250V SE4 HLT 210B Motor 120V 6 5A 60 Hz 10 000 30 000 RPM ...

Страница 25: ...4 49 5 49 6 49 7 49 8 50 50 1 50 2 50 3 50 4 50 5 50 6 To reduce risk of death or serious injury read manual BEFORE using machine To get a new manual call 800 523 4777 or go to www grizzly com WARNING EYE EAR LUNG HAZARD Always wear safety glasses ear protection and a respirator when using this machine OUTPUT HZ VOLT AMP RPM WEIGHT DATE SER NO T27139 7 lbs 10 000 30 000 1 HP 60 120 6 5 SECTION 9 P...

Страница 26: ...PT27139049 4 KNOB BOLT M6 1 X 15 GROOVED 21 PT27139021 BALL BEARING 627 2RS 49 5 PT27139049 5 GUIDE PLATE 22 PT27139022 BEARING WASHER 49 6 PT27139049 6 KNOB BOLT M6 1 X 16 23 PT27139023 ARMATURE ASSEMBLY 49 7 PT27139049 7 GUIDE WHEEL 24 PT27139024 MOTOR FAN 49 8 PT27139049 8 SHOULDER SCREW M5 8 X 8 5L 25 PT27139025 EXT RETAINING RING 17MM 50 PT27139050 STRAIGHT GUIDE ASSEMBLY 26 PT27139026 BALL B...

Страница 27: ... 24 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 151 129 130 131 132 133 134 135 136 137 138 150 140 141 142 143 144 145 146 147 149 148 104 Plunge Base Breakdown ...

Страница 28: ...7 EXTENSION BASE 112 PT27139112 LOCK LEVER ASSEMBLY 138 PT27139138 KNOB HEX SEAT 6MM 113 PT27139113 RUBBER END CAP 139 PT27139139 BASE PLATE 114 PT27139114 SET BOLT M10 1 5 X 21 140 PT27139140 FLAT HD SCR M4 7 X 10 115 PT27139115 TORSION SPRING 141 PT27139141 PHLP HD SCR M5 8 X 12 116 PT27139116 PLUNGE LOCK LEVER 142 PT27139142 FLAT WASHER 10MM 117 PT27139117 PHLP HD SCR M5 8 X 12 143 PT27139143 C...

Страница 29: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Страница 30: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Страница 31: ...ll be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the outsi...

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