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G1021X2 & G1021Z (Mfd. Since 08/16)

review the troubleshooting procedures in this section if a problem develops with your machine. if you need
replacement parts or additional help with a procedure, call our technical Support.

Note: Please gather the

serial number and manufacture date of your machine before calling.

SEctiON 7: SERvicE

troubleshooting

Motor & Electrical

Symptom

Possible cause

Possible Solution

Machine does not
start, or power-
supply fuse/breaker
trips immediately
after startup.

1. Stop button depressed/at fault.
2. incorrect power supply voltage or circuit

size.

3. thermal overload relay has tripped.
4. power supply circuit breaker tripped or fuse

blown.

5.  Motor wires connected incorrectly.
6.  Wiring open/has high resistance.
7.  Start button switch at fault.
8.  Centrifugal switch/contact points at fault.

9. Start capacitor at fault.
10. thermal overload relay has tripped.
11. Contactor not energized; has poor

contacts.

12. Motor at fault.

1. rotate button head to reset; replace if at fault.
2. Ensure correct power supply voltage and circuit

size.

3. reset; adjust trip load dial if necessary; replace.
4. Ensure circuit is sized correctly and free of shorts.

reset circuit breaker or replace fuse.

5.  Correct motor wiring connections.
6.  Check/fix broken, disconnected, or corroded wires.
7.  replace switch.
8.  adjust/replace centrifugal switch/contact points if

available.

9. test/replace if at fault.
10. reset; adjust trip load dial if necessary; replace.
11. test all legs for power/replace.

12. test/repair/replace.

Machine stalls or is
underpowered.

1.  Machine undersized for task.
2.  Workpiece not suitable for machine.
3.  Motor overheated, causing thermal

overload to trip.

4. Belt(s) slipping; oil/grease on belt(s).

5. dull knives/inserts.

6. dust-collection problem causing internal

components to clog up with shavings.

7. Motor wired incorrectly.
8. Centrifugal switch/contact points at fault.

9. run capacitor at fault.
10. pulley slipping on shaft.

11. Contactor not energized/has poor contacts.
12. Motor bearings at fault.

1.  reduce feed rate/depth of cut.
2.  only cut wood/ensure moisture is below 20%.
3.  allow motor to cool, reset overload if necessary,

and reduce depth of cut.

4. Clean/tension/replace belt(s) (

Page 41); align

pulleys (

Page 42).

5. Sharpen/replace knives (

Page 28), or replace

inserts (

Page 31).

6. Clear blockages in dust chute/ducting, ensure dust

collector is operating efficiently.

7. Wire motor correctly.
8. adjust/replace centrifugal switch/contact points if

available.

9. test/repair/replace.
10. tighten loose pulley; replace pulley/shaft if

damaged.

11. test all legs for power/replace.
12. test/repair/replace.

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Содержание G1021X2

Страница 1: ...or models manufactured since 08 16 Copyright SEPTEMBER 2018 By Grizzly Industrial Inc Warning No portion of this manual may be reproduced in any shape Or form without the written approval of Grizzly I...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...etting Feed Rate 28 Adjusting Replacing Knives 28 Rotating Replacing Cutterhead Inserts 31 SECTION 5 ACCESSORIES 32 SECTION 6 MAINTENANCE 35 Schedule 35 Cleaning Protecting 35 Lubrication 35 SECTION 7...

Страница 4: ...means that sometimes the machine you receive is slightly different than shown in the manual if you find this to be the case and the difference between the manual and machine leaves you confused or un...

Страница 5: ...s in this manual to reduce your risk of serious injury read this entire manual bEfORE using machine Return Rollers Table Height Handwheel Gearbox Bed Rollers Feed Rate Control Knob Table Locks 1 of 2...

Страница 6: ...16 FPM feed rate when pulled out F Magnetic ON OFF Switch G1021Z Green start button turns motor ON when pressed Red Stop button turns motor OFF when pressed for safety purposes this button will remain...

Страница 7: ...t Rear Figure 3 Workpiece path and major planing components side cutaway view A Anti Kickback Fingers Provide additional safety for the operator B Serrated Infeed Roller Pulls the workpiece toward the...

Страница 8: ...Upright Yes Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power C...

Страница 9: ...on Table Precision Ground Cast Iron Body Cast Iron Stand Steel Cutterhead Assembly Steel Infeed Roller Serrated Steel Outfeed Roller Smooth Steel Paint Type Finish Powder Coated Other Table Headstock...

Страница 10: ...s Electrical Power Requirement 230V Single Phase 60 Hz Full Load Current Rating 12A Minimum Circuit Size 20A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 10 ft Power Cord Gauge...

Страница 11: ...ength 20 in Table Bed Size Width 15 in Table Bed Size Thickness 2 in Number of Bed Rollers 2 Floor to Table Height 29 35 in Roller Ext Table Size Length 15 in Roller Ext Table Size Width 15 in Roller...

Страница 12: ...proof DANGEROuS ENviRONMENtS do not use machinery in areas that are wet cluttered or have poor lighting operating machinery in these areas greatly increases the risk of accidents and injury MENtAL AL...

Страница 13: ...h moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEForE operating machine fORciNG MAchiNERy do not force machine it will do the job safer and bette...

Страница 14: ...stands for long stock SEcuRE KNivES iNSERtS loose knives or improperly set inserts can become dangerous projectiles or cause machine damage always verify knives inserts are secure and properly adjuste...

Страница 15: ...an undersized circuit to reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requ...

Страница 16: ...this machine if you must use an extension cord only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which can damage electrical components and shorten...

Страница 17: ...Flat Head Screwdriver 1 Wrench or Socket 12mm 14mm 1 Ea Hex Wrenches 3 4 5 6 8mm 1 Ea Straightedge 4 1 Dust Collection System 1 4 Dust Hose length as needed 1 4 Hose Clamps 2 Gearbox Oil As Needed Unp...

Страница 18: ...Extension Tables G1021Z 2 E Table Elevation Handwheel 1 Tools and Hardware Figure 6 F Open End Wrenches 10 13 12 14mm 1 Ea G Hex Wrenches 3 4 6mm 1 Ea H Set Screws M8 1 25 x 12 Ext Tables 6 I Flange B...

Страница 19: ...for removing rust preventative 1 put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 Wipe off the surfaces if your cleane...

Страница 20: ...ty of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme condition...

Страница 21: ...ng lift forks place shop rags or cardboard between forks and cabinet stand to avoid scratching paint Assembly To assemble planer 1 G1021X2 Attach each cast iron extension table to planer table with 3...

Страница 22: ...se type and length between the dust col lector and the machine 3 number of branches or wyes and 4 amount of other open lines throughout the system Explaining how to cal culate these variables is beyon...

Страница 23: ...mize the service life of the machine by flushing away any particles from the break in and manu facturing process Figure 16 Location of gearbox fill plug Fill Plug Test Run once assembly is complete te...

Страница 24: ...tion scale Page 47 Pulley alignment Page 42 Figure 17 Resetting the switch 5 Press START button to turn machine ON Verify motor starts up and runs smoothly without any unusual problems or noises 6 Pre...

Страница 25: ...ve equipment to reduce your risk from these hazards To complete a typical operation the operator does the following 1 Examines workpiece to make sure it is suit able for planing 2 Puts on safety glass...

Страница 26: ...l components Excessive Warping Workpieces with exces sive cupping bowing or twisting are danger ous to cut because they are unstable and often unpredictable when being cut do not use workpieces with t...

Страница 27: ...aner always true cupped or warped stock on a jointer before planing Below is a list of wood characteristics you may encounter when planing the following descrip tions of defects will give you some pos...

Страница 28: ...ave no surface moisture do not surface partially air dried pad lumber Make sure planer knives inserts are sharp reduce depth of cut Rippled cut Problem regularly spaced indentations across face of wor...

Страница 29: ...Recommended bed roller height above the table surface NOTICE Bed rollers that are not adjusted to the cor rect height or out of alignment with each other can cause poor finishes inconsistent planing t...

Страница 30: ...knives higher than the cutter head surface refer to distance above Note If you need to replace or sharpen a knife you can remove the knife from the cutter head during Step 4 of the following procedur...

Страница 31: ...ips with both springs and jack screws to adjust the knife height see Figure 23 which one you use is up to your personal preference However if you use the springs you must first remove the jack screws...

Страница 32: ...ig are firmly on cutterhead and knife just touches center pad of jig then tighten gib bolts enough to hold knife in place without fully tightening gib bolts see Figure 26 Figure 26 Using knife setting...

Страница 33: ...and debris from both parts and pocket they were removed from Note Proper cleaning of insert Torx screw and cutterhead pocket is critical to achieving a smooth finish Dirt or dust trapped between inser...

Страница 34: ...rfect for adjusting infeed outfeed rollers pressure bars chip breakers and bed rollers Also a great setup tool for other machines Accurate to 0 001 Indicator rotates 360 For G1021X2 H9893 Indexable Ca...

Страница 35: ...sses 1 5 H7195 Bifocal Safety Glasses 2 0 H7196 Bifocal Safety Glasses 2 5 Figure 35 Assortment of basic eye protection T20451 T20452 T20502 T20503 H7194 H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Hear...

Страница 36: ...ndustrial gear oil from Primrose has been developed specifically for the high temperatures and pressures typical of modern industrial appli cations 1 gallon size Figure 40 T28042 Gear Oil D4206 Clear...

Страница 37: ...hain and sprockets Page 36 Lubricatedrivechainandsprockets Page37 Yearly Change gearbox oil Page 37 Cleaning Protecting Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry...

Страница 38: ...ype NLGI 2 Equivalent Frequency Every 160 Hours of Operation Remove the three cap screws that secure the worm gear housing see Figure 44 then lift the housing and handwheel assembly off the machine Cl...

Страница 39: ...sprockets Figure 46 Drive chains and sprockets for infeed and outfeed rollers Gearbox Oil Oil Type T28042 or ISO 320 Equivalent Oil Amount 20 Oz Frequency After First 20 Hours Then Yearly Note We reco...

Страница 40: ...fuse 5 Correct motor wiring connections 6 Check fix broken disconnected or corroded wires 7 Replace switch 8 Adjust replace centrifugal switch contact points if available 9 Test replace if at fault 10...

Страница 41: ...Lower bed rollers Page 27 2 Shim outfeed extension wing level with main table 3 Raise height of chip breaker Page 43 4 Hold workpiece up slightly as it leaves outfeed end of planer 5 Plane lumber lon...

Страница 42: ...rks across face of board 1 Feeding workpiece too fast 2 Chip breaker or pressure bar set unevenly or not low enough 3 Knives not installed evenly inserts not properly installed 4 Worn cutterhead beari...

Страница 43: ...V belts with a matched set of three or belt tension may not be even among the belts causing premature belt failure V belts and pulleys will be hot after opera tion Allow them to cool before handling...

Страница 44: ...er Pulley Alignment Proper pulley alignment prevents premature V belt wear and unnecessary load on the motor The pulleys are properly aligned when they are parallel and in the same plane as each other...

Страница 45: ...DC A B Infeed Roller Outfeed Roller Chip Breaker C BDC Bottom Dead Center Figure 53 Planer component recommended clearances illustration is not to scale Dist Below Knife Insert at BDC Figure 53 A Infe...

Страница 46: ...roller but adjust it until it is 0 020 below BdC of cutterhead knife 8 loosen jam nuts and use set screws on each side of feed roller as shown to adjust height of infeed roller bushing block until ro...

Страница 47: ...igure 57 Wood blocks properly positioned on the planer table 6 Remove dust port top cover belt cover and drive chain cover 7 Raise table until wood blocks get close to cutterhead 8 Use belt to rotate...

Страница 48: ...pring tension is crucial to keep the work piece moving through the planer during operation roller spring tension will vary depending upon the type of wood you are planing When adjusting the roller spr...

Страница 49: ...m 1 Hex Wrench 5mm 1 Figure 61 Example of chip deflector and mounting hardware Chip Deflector Flange Bolts 1 of 3 Chip Deflector Gap Setting If Planer Used w Dust Collector 1 4 If Planer Used w o Dust...

Страница 50: ...operating correctly failure to heed this warning could result in serious personal injury Idler Sprocket Lock Bolts Tensioning Table Height Chain The table height chain transfers movement from the elev...

Страница 51: ...If you do not have a Rotacator a wood block and feeler gauges may be used but extra care must be taken to ensure accuracy If the table is not within the maximum allowable tolerances it must be adjuste...

Страница 52: ...each sprocket that needs to be adjusted until table to cutterhead clearance is within 0 008 from one side to the other 8 Make sure chain is properly fitted on sprock ets then re tighten idler sprocke...

Страница 53: ...nt at the time of printing but may not match your machine if you find this to be the case use the wiring diagram inside the motor junction box cAPAcitORS iNvERtERS Some capacitors and power inverters...

Страница 54: ...SEMBLY SDE MP 18 SDE MA 18 240V RA 20 X1 X2 22 22 21 21 13 13 14 14 Ground START STOP POWER CONTROL PANEL viewed from behind B 6 1 1 4 4 1 6 6 5 5 5 5 4 4 GND Start Capacitor 400uF 125VAC 70uF 250VAC...

Страница 55: ...021Z Mfd Since 08 16 53 READ ELECTRICAL SAFETY ON PAGE 51 G1021X2 Electrical Components Figure 70 G1021X2 control panel Figure 69 G1021X2 motor junction box Figure 68 G1021X2 magnetic switch with cove...

Страница 56: ...achine Always use the wiring diagram inside the motor junction box A 96 98 1 2 T1 2 T3 6 NO14 3 4 T2 4 L1 1 L3 5 NO13 L2 3 5 6 95 12 ARC AMP 18 15 NC21 SDE NC22 Ground RESET MAGNETIC SWITCH ASSEMBLY S...

Страница 57: ...G1021X2 G1021Z Mfd Since 08 16 55 READ ELECTRICAL SAFETY ON PAGE 51 G1021Z Electrical Components Figure 72 G1021Z motor junction box Figure 71 G1021Z magnetic switch with cover removed...

Страница 58: ...86 74 73 46 47 48 49 48 49 50 51 21 52 54 55 56 57V2 64 65 66 58 61 169 59 58 72V2 59 69 67 70 71 56 68 68 68 67 68 69 60 60 1 88 88 1 53 38 51 38 51 30 28 5 30 31 32 33 34 29 29 5 180 6 191 192 10 11...

Страница 59: ...1021X2079 GEARED SHAFT 18T 28 P1021X2028 FLAT SPRING 84 X 46 X 0 6MM 80 P1021X2080 KEY 5 X 5 X 10 29 P1021X2029 TENSIONING SET SCREW M22 1 5 X 20 81V2 P1021X2081V2 GEARBOX COVER V2 05 18 30 P1021X2030...

Страница 60: ...D SCR M4 7 X 8 169 P1021X2169 CAP SCREW M5 8 X 5 185V2 P1021X2185V2 CAP SCREW M8 1 25 X 10 171 P1021X2171 WORM GEAR HOUSING 186 P1021X2186 PULLEY GUARD PLATE 172 P1021X2172 WORM SHAFT 188 P1021X2188 G...

Страница 61: ...9 196V2 12V2 16V2 154 150 30 153 151 51 151 158 176 194 142 143 146 147 152 45V2 45V2 7 45V2 5 45V2 6 62V2 149V2 149V2 1 149V2 2 149V2 3 149V2 4 149V2 5 149V2 6 149V2 7V2 149V2 8 149V2 9 149V2 10 149V...

Страница 62: ...CORD 12G 3W 138 6 20P 158 P1021X2158 FOOT M8 1 25 X 67 D36 51 P1021X2051 HEX NUT M6 1 159 P1021X2159 HEX WRENCH 6MM 62V2 P1021X2062V2 SWITCH MOUNTING PLATE V2 05 18 161 P1021X2161 HEX WRENCH 4MM 114 P...

Страница 63: ...ode to visit our Parts Store G1021X2 Table Base 111 112 14 112 113 115 115 116 105 105 111 109 109 1 110V2 110V2 118 117 119 125 139 19 138 136 137 135 117 131 130 132 127 134 133 134 144 27 134 129 1...

Страница 64: ...47 SET SCREW M8 1 25 X 12 127 P1021X2127 BALL BEARING 6202ZZ 105 P1021X2105 EXTENSION TABLE 128 P1021X2128 INT RETAINING RING 35MM 107 P1021X2107 ECCENTRIC SHAFT 129 P1021X2129 SPROCKET 10T 109 P1021X...

Страница 65: ...fore doing any service on machine 4 Only plug power cord into a grounded outlet 5 Do not wear loose clothing gloves jewelry or other items that can get entangled Tie back long hair and roll up sleeves...

Страница 66: ...15 117 111 147 148 111 112 120 123 119 116B 116A 152 153 153 159 160 161V2 160 162 164V2 156 177 155 151 154 149V2 11 150 150 157 138 138 138 178 179 139 139 165A 173 172 139 135 136 133V2 140 196 194...

Страница 67: ...56 SET SCREW M6 1 X 12 79 P1021Z079 CAP SCREW M6 1 X 20 157 P1021Z157 CHIP BREAKER ADJUSTMENT ROD 87 P1021Z087 HEX BOLT M6 1 X 12 159 P1021Z159 E CLIP 15MM 90 P1021Z090 SET SCREW M6 1 X 16 160 P1021Z1...

Страница 68: ...List Cont REF PART DESCRIPTION REF PART DESCRIPTION 211 P1021Z211 RETURN ROLLER 226 P1021Z226 FLAT WASHER 8MM 219 P1021Z219 FLAT WASHER 5 16 242 P1021Z242 GEARBOX COVER PLATE 220 P1021Z220 HEX NUT 5 1...

Страница 69: ...MOTOR JUNCTION BOX 185 P1021Z185 KEY 5 X 5 X 30 16V2 5 P1021Z016V2 5 MOTOR FAN 186 P1021Z186 HEX WRENCH 3MM 16V2 6 P1021Z016V2 6 START CAP 400M 125V 1 9 16 X 3 1 2 187 P1021Z187 HEX WRENCH 4MM 16V2 7...

Страница 70: ...t our Parts Store G1021Z Table Base 87 87 78 80 70 69 78 82 81V2 88 88 87 83 88 89V2 89V2 212 213 214 215 44 51 63 55V2 73 57 75 76 77 62 46 44 45 36 65 66 67 68 64 36 72 74 79 80 70 69 143 80 80 85V2...

Страница 71: ...SION TABLE FRAME 53 P1021Z053 MAIN TABLE 85V2 P1021Z085V2 EXTENSION TABLE ROLLER V2 05 18 55 P1021Z055 BALL BEARING 6202ZZ 86 P1021Z086 SET SCREW M8 1 25 X 12 57 P1021Z057 SPROCKET 10T 87 P1021Z087 HE...

Страница 72: ...ose clothing gloves jewelry or other items that can get entangled Tie back long hair and roll up sleeves 6 Do not plane two boards of varying thickness at the same time 7 Never plane material smaller...

Страница 73: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 74: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 75: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 76: ......

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