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Model G0897 (Mfd. Since 6/19)

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Additional Safety for Metalworking Grinders

Serious injury or death can occur from fingers, clothing, jewelry, or hair getting pinched/

entangled in rotating belt or other moving components. Abrasion injuries can occur from 

touching moving grinding belt with bare skin. Workpieces thrown by grinding belt can strike 

operator or bystanders with moderate force, causing impact injuries. Long-term respiratory 

damage can occur from using grinder without proper use of a respirator. To reduce the risk of 

these hazards, operator or bystanders MUST completely heed the hazards and warnings below.

FEEDING WORKPIECE. Forcefully  jamming 
workpiece  into  abrasive  surface  could  cause  it 
to  be  grabbed  aggressively,  pulling  hands  into 
abrasive surface. Firmly grasp workpiece in both 
hands and ease it into belt using light pressure.

AVOIDING ENTANGLEMENT.  Becoming  entan-
gled in moving parts can cause pinching injuries. 
To avoid these hazards, keep all guards in place 
and closed. DO NOT wear loose clothing, gloves, 
or jewelry, and tie back long hair.

HOT WORKPIECES. Friction  will  cause  the 
workpiece  to  heat  to  the  point  of  causing  burns 
to  the  skin.  Wear  protective  gloves  and  apron  if 
grinding for an extended time.

ABRASIVE CONDITION. Worn or damaged sand-
paper can fly apart and throw debris at operator, 
or  aggressively  grab  workpiece,  resulting  in  sub-
sequent  injuries  from  operator  loss  of  workpiece 
control. Always inspect belt before operation and 
replace if worn or damaged.

WORKPIECE INTEGRITY & SUPPORT. Grinding 
fragile  workpieces  can  result  in  loss  of  control, 
resulting  in  abrasion  injuries,  impact  injuries, 
or  damage  to  abrasive  belt.  Only  grind  solid 
workpieces  that  can  withstand  power  grinding 
forces. Properly support workpiece; avoid grinding 
workpieces  without  flat  bottom  surfaces  unless 
some type of jig is used to maintain support and 
control  when  grinding  force  is  applied.  Always 
grind with workpiece firmly against table or anoth-
er support device.

FLAMMABLE MATERIALS. Grinding  metal  will 
cause sparks. Make sure there are no flammable 
or combustible materials near sander.

IN-RUNNING NIP POINTS.  The  gap  between 
moving  grinding  belt  and  fixed  table/support  cre-
ates  a  pinch  point  for  fingers  or  workpieces;  the 
larger this gap is, the greater the risk of fingers or 
workpieces getting caught in it. Minimize this risk 
by  adjusting  table/support  to  no  more  than 

1

16

away from belt. 

HAND PLACEMENT.  Rotating  belt  can  remove 
skin quickly. Always keep hands away from mov-
ing  belt  during  operation.  Stop  machine  to  clean 
dust from table.

GRINDING DUST. Grinding creates large amounts 
of  dust  that  can  lead  to  eye  injury  or  respira-
tory  illness.  Reduce  your  risk  by  always  wearing 
approved  eye  and  respiratory  protection  when 
using  grinder.  Never

  operate  without  adequate 

dust collection system in place and running. Only 
use  a  system  rated  for  metal  dust  collection  that 
has not been previously used for wood dust collec-
tion. However, a dust collector is not a substitute 
for using a respirator.

MINIMUM STOCK DIMENSION. Small workpieces 
can  be  aggressively  pulled  from  your  hands, 
causing  contact  with  belt  surface.  Always  use  a 
jig  or  other  holding  device  when  grinding  small 
workpieces, and keep hands and fingers at least 
2" away from abrasive surface.

ABRASIVE DIRECTION. Feeding  workpiece 
incorrectly can cause it to be thrown from machine, 
striking  operator  or  bystanders,  or  causing  your 
hands  to  slip  into  the  moving  sandpaper.  To 
reduce these risks, only grind against direction of 
sandpaper  travel,  ensure  workpiece  is  properly 
supported, and avoid introducing sharp edges into 
moving belt on the leading side of the workpiece.

Содержание G0897

Страница 1: ...NG NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC CS20496 PRINTED IN CHINA V1 08 19 MODEL G0897 4 X 48 2 WHEEL METAL BELT GRIND...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...nition Chart 14 Site Considerations 15 Assembly 15 Anchoring to Floor 17 Dust Collection 17 Test Run 18 SECTION 4 OPERATIONS 19 Choosing Abrasive Belts 19 Grinding Tips 20 Replacing Belt 20 Adjusting...

Страница 4: ...machine We made every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means th...

Страница 5: ...he names and locations of the controls and features shown below to better understand the instructions in this manual Identification Motor Eye Shield Work Stop Spark Trap Work Rest Contact Wheel Drive...

Страница 6: ...components Figure 1 Main grinder controls C B A A Belt Guard Knob Opens and closes belt guard revealing and concealing platen as needed B ON OFF Buttons with Emergency Stop Cover ON button turns motor...

Страница 7: ...nt Machine Weight 86 lbs Length x Width x Height 25 x 17 x 17 in Must Ship Upright Yes Electrical Power Requirement 110V Single Phase 60 Hz Full Load Current Rating 13 8A Minimum Circuit Size 20A Conn...

Страница 8: ...uction Materials Stand Formed Steel Frame Formed Steel Paint Type Finish Enamel Other Related Info Number of Dust Ports 1 Dust Port Size 3 in Other Specifications Country of Origin China Warranty 1 Ye...

Страница 9: ...proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL AL...

Страница 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 11: ...Properly support workpiece avoid grinding workpieces without flat bottom surfaces unless some type of jig is used to maintain support and control when grinding force is applied Always grind with workp...

Страница 12: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Страница 13: ...cate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements...

Страница 14: ...s are damaged please call us immediately at 570 546 9663 IMPORTANT Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the...

Страница 15: ...hine Before beginning setup lay these items out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements...

Страница 16: ...14 Model G0897 Mfd Since 6 19 Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS 5mm 5mm Flat Head Cap Screw...

Страница 17: ...hop or disable start switch or power connection to prevent unsupervised use Assembly To assemble grinder 1 Machine comes attached to rectangular floor base Remove 4 pre installed M8 1 25 hex nuts M8 1...

Страница 18: ...rest with fasteners removed in Step 8 8 Remove 2 pre installed M6 1 x 16 hex bolts and 6mm fender washers shown in Figure 15 7 Install spark trap in slot located beneath con tact wheel see Figure 14 T...

Страница 19: ...ng pads Number of Mounting Holes 4 Dia of Mounting Hardware Needed 7 16 To connect dust collection system to machine 1 Fit 3 dust hose over dust port and secure in place with a hose clamp 2 Tug the ho...

Страница 20: ...you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE operating the machine again The Troubleshooting table in the SERVICE se...

Страница 21: ...r and then grinder 4 Holds workpiece firmly and flatly against either platen and work stop or contact wheel and work rest pushes workpiece into belt and moves it to different locations to wear sandpap...

Страница 22: ...workpiece to dry before allow ing it to contact abrasive belt Wear the proper protective clothing Prepare for particles expelled from the grinder at high speeds Wear safety glasses face shield dust ma...

Страница 23: ...otate drive wheel with one hand and watch how belt tracks see Figure 19 If sanding belt moves toward motor front of grinder rotate tracking knob clockwise 1 4 turn If sanding belt moves away from moto...

Страница 24: ...y part of your body Figure 20 Example of flat grinding End grinding operations are performed on the front end of the grinder with the workpiece press ing against the contact wheel For additional contr...

Страница 25: ...stall accessories recommended for this machine by Grizzly NOTICE Refer to our website or latest catalog for additional recommended accessories T28798 Metal Dust Collector This mobile dust collector fe...

Страница 26: ...T20456 DAKURA Safety Glasses Black Clear Figure 28 Assortment of basic eye protection T20456 T20451 T20503 T20502 T20452 T10456 Heavy Duty Anti Fatigue Mat 3 x 5 This Heavy Duty Anti Fatigue Mat featu...

Страница 27: ...l startup always disconnect machine from power before adjustments maintenance or service For optimum performance from this machine this maintenance schedule must be strictly followed Ongoing To minimi...

Страница 28: ...e Page 10 and circuit size 3 Ensure circuit is sized correctly and free of shorts Reset breaker or replace fuse 4 Correct motor wiring connections 5 Test replace if at fault 6 Fix broken disconnected...

Страница 29: ...still for too long against belt 3 Belt too coarse 4 Platen worn 1 Reduce feed workpiece pressure 2 Keep workpiece moving while grinding 3 Use finer grit belt Page 19 4 Replace platen Snake shaped mar...

Страница 30: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 31: ...MOTOR JUNCTION BOX ON OFF SWITCH viewed from behind Run Capacitor 60MFD 300VAC 3 4 7 8 Rd Grd Gn Rd Bk Rd Bl Bk Bk Neutral Hot Ground 110 VAC 5 15 Plug Grd A1 DKLD LDZ 6 2 Rd The motor wiring shown he...

Страница 32: ...73 74 75 76 78 79 7 8 9 10 11 18 19 21 22 23 24 25 26 27 28 34 38 39 40 41 47 46 45 52 51 53 54 62 63 67 68 77 58 1 39 1 39 2 58 2 58 4 58 3 58 5 58 6 58 7 58 8 58 9 80 81 39 3 39 4 39 5 82 Main SECT...

Страница 33: ...ASHER 8MM 58 7 P0897058 7 BALL BEARING 6202 2RS 23 P0897023 FLAT WASHER 8MM 58 8 P0897058 8 MOTOR CORD 14G 4W 15 24 P0897024 SLIDING BLOCK 58 9 P0897058 9 STRAIN RELIEF TYPE 3 M18 X 2 5 25 P0897025 PL...

Страница 34: ...ece into grinding surface 10 Only remove jammed pieces when sandpaper is stopped 11 Turn motor OFF and disconnect power before changing sandpaper making adjustments or servicing 12 Do not wear loose c...

Страница 35: ...ontingent special or consequential damages arising from the use of our products The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve bette...

Страница 36: ......

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