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Model G0818 (Mfd. Since 10/16)

-19-

DO NOT start machine until all preceding

setup instructions have been performed.

Operating an improperly set up machine

may result in malfunction or unexpect-

ed results that can lead to serious injury,

death, or machine/property damage.

Test Run

Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.

If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The

Troubleshooting

table in the

SERVICE

section of this manual can help.

To test run machine:

1.

Clear all setup tools away from machine.

2.

Connect machine to power supply.

3.

Turn machine

ON, verify motor operation,

and then turn machine

OFF.

Machine should run smoothly and without
unusual problems or noises.

4.

Remove switch-disabling key, as shown in

Figure 14

.

Figure 14.

Removing switch key from toggle

switch.

Serious injury or death can result from

using this machine BEFORE understanding

its controls and related safety information.

DO NOT operate, or allow others to operate,

machine until the information is understood.

5.

Try to start machine with toggle switch. The

machine should not start.

— If the machine does not start, the switch

disabling feature is working as designed.

— If the machine does start, immediately stop

the machine. The switch-disabling feature
is not working correctly. This safety fea-
ture must work properly before proceeding
with regular operations. Call Tech Support
for help.

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Содержание G0818

Страница 1: ...AL For models manufactured since 10 16 COPYRIGHT MARCH 2017 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC KB18550 PRINTED IN CHINA V1 03 17 ...

Страница 2: ...ng grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other repr...

Страница 3: ...te Considerations 14 Lifting Placing 15 Assembly 15 Collection Ducting 17 System Grounding 18 Test Run 19 SECTION 4 OPERATIONS 20 Operation 20 SECTION 5 ACCESSORIES 21 SECTION 6 MAINTENANCE 25 Schedule 25 Cleaning Exterior 25 Cleaning Collection Drawer Dust Tray 25 Cleaning Impeller 26 Cleaning Ducts 26 Cleaning Replacing Filters 27 SECTION 7 SERVICE 28 Troubleshooting 28 SECTION 8 WIRING 30 Wirin...

Страница 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something ...

Страница 5: ...ing machine Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual Filter Door Motor ON OFF Switch Access Door Collection Drawer Locking Casters 1 of 2 Y Inlet Stainless Mesh Filter Pleated Micro Filter Active Carbon Filter Dust Tray ...

Страница 6: ...ine Weight 309 lbs Length x Width x Height 30 x 22 x 46 in Must Ship Upright Yes Electrical Power Requirement 220V Single Phase 60 Hz Full Load Current Rating 8 2A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 16 AWG Plug Included 6 15 Switch Type Toggle Switch w Removable Locking Key Motor Main Type TEFC Capacitor Start Inductio...

Страница 7: ... in Second Stage Filter Type Active Carbon Filter Second Stage Filter Rating 5 Microns Second Stage Filter Size Length x Width x Thickness 15 3 4 x 19 3 4 x 13 16 in Third Stage Filter Type Pleated Outer Micro Filter Third Stage Filter Rating 1 Micron Third Stage Filter Size Length x Width x Thickness 15 3 4 x 19 3 4 x 13 16 in Impeller Information Impeller Type Precision Spin Balanced Aluminum Im...

Страница 8: ...oof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machin ery Never operate under the influence of drugs or alcohol when tired or when distracted For Your Own Safety Read Instructio...

Страница 9: ... moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement dur i...

Страница 10: ...e in proper working condition to help ensure all guards and components function as intended Perform routine inspections and all necessary maintenance indicated in owner s manual Never operate machine with damaged or worn parts Duct must be disconnected before service Never operate machine with filters or covers removed USE FOR INTENDED PURPOSE This metal dust collector is only designed to capture ...

Страница 11: ... risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements Serious injury could occur if you connect machine to power before completing setup process DO NOT connect to power until instructed later in this manual For your own safety and protection of property consult an electrician if y...

Страница 12: ... contain a ground wire and matching plug receptacle Additionally it must meet the following size requirements Minimum Gauge Size 14 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns grounding reduces the risk of electric shock by providing a path of least resistance for electric current Figure 1 Typica...

Страница 13: ...aging to file a freight claim It is also extremely helpful if you need to return your machine later Unpacking SUFFOCATION HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine Discard immediately This machine presents serious injury hazards to untrained users Read through this entire manu al to become familiar with the controls and opera tions before s...

Страница 14: ...ems out and inventory them If any non proprietary parts are missing e g a nut or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Loose Components Figure 2 Qty A Y Inlet 4 X 4 X 6 1 B Collection Drawer 1 C Air Filter Dust Tray 1 D Stainless Steel Mesh Filter 1 E Active Carbon Filter 1 F Pleated Micro Filter 1 Figure 2 Loos...

Страница 15: ...Model G0818 Mfd Since 10 16 13 5mm Hardware Recognition Chart ...

Страница 16: ...safe operation and lon gevity of machine components For best results operate this machine in a dry environment that is free from excessive moisture hazardous chemi cals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41 104 F the relative humidity range exceeds 20 95 non condensing or the environ...

Страница 17: ... of this machine To assemble dust collector 1 Open access door Remove protective wrap from collection drawer and insert collection drawer as shown in Figure 6 Close and latch access door Assembly The machine must be fully assembled before it can be operated Before beginning the assembly process refer to Needed for Setup and gather all listed items To ensure the assembly process goes smoothly first...

Страница 18: ... Mesh Filter Filter Door Pleated Micro Filter Knurled Thumb Screw 4 Install air filters in same sequence shown in Figure 9 then tighten all four knurled thumb screws to secure filters together 2 Attach Y inlet with 6 M8 1 25 x 16 cap screws 6 8mm lock washers and 6 8mm flat washers see Figure 7 Figure 7 Attaching the Y inlet Y Inlet x 6 3 Open filter door and verify dust tray is installed as shown...

Страница 19: ... see Page 21 and a complete guide book titled Dust Collection Basics Whatever system design you choose always make sure to position ducting and collector away from any open flames including pilot lights otherwise you risk an explosion if material is dis persed into the air Duct Material For best results use only smooth wall sheet metal ducting or flexible metal ducting to connect each machine The ...

Страница 20: ... Port Size Approximate Required CFM 2 98 2 5 150 3 220 4 395 5 614 6 884 7 1203 8 1570 9 1990 10 2456 Refer to Figure 12 for a close estimation of the airflow each dust producing machine requires Machines that generate the most dust should be placed as close as possible to the dust collector Always guard against static electrical build up by grounding all dust collection lines System Grounding To ...

Страница 21: ...setup tools away from machine 2 Connect machine to power supply 3 Turn machine ON verify motor operation and then turn machine OFF Machine should run smoothly and without unusual problems or noises 4 Remove switch disabling key as shown in Figure 14 Figure 14 Removing switch key from toggle switch Serious injury or death can result from using this machine BEFORE understanding its controls and rela...

Страница 22: ...rn metal dust collector OFF when finished with operation or to check clean collection drawer Empty drawer and tray when approxi mately 1 3 1 2 full IMPORTANT Wear NIOSH approved res pirator ANSI approved safety goggles and leather gloves whenever checking or empty ing collection drawer and air filter dust tray Keep metal dust off clothing and skin Operation This metal dust collector draws metal du...

Страница 23: ... and reused as long as it is not damaged It measures 153 4 x 193 4 x 13 16 Figure 16 Model T27909 Mesh Filter T27910 Active Carbon Filter The second stage replacement active carbon filter for the G0818 Metal Dust Collector traps par ticles as small as 5 microns The filter measures 153 4 x 193 4 x 13 16 It is cleanable and reusable for up to 300 hours of use Figure 17 Model T27910 Active Carbon Fil...

Страница 24: ...s G6162 4 x 5 Straight Metal Pipe G7346 5 x 5 Straight Metal Pipe G7364 6 x 5 Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam Ends easily clamp together for a sealed fit without screws or silicone Figure 19 Straight metal pipe H5293 4 Metal Duct Starter Kit H5295 5 Metal Duct Starter Kit H5297 6 Metal Duct Starter Kit Save over 20 with this great starter k...

Страница 25: ... Pipe Clamp G7343 5 Dust Collection Pipe Clamp G7361 6 Dust Collection Pipe Clamp These clamps feature lever latches and foam seals that secure around the rolled ends of fittings and pipe Figure 27 Dust collection pipe clamps T27418 Viewing Spool 4 T27419 Viewing Spool 5 T27420 Viewing Spool 6 This viewing spool is a section of acrylic glass with QF ends so you can inspect material flow Ends are 2...

Страница 26: ...d Crown Protector 7 T20503 Face Shield Window T20451 Kirova Clear Safety Glasses T20452 Kirova Anti Reflective S Glasses H4978 Deluxe Earmuffs 27dB H4979 Twin Cup Hearing Protection 29dB T20446 Ear Plugs 200 Pair 31dB Protect your hearing before it s too late Especially important if you or employees operate for hours at a time Figure 34 Hearing Protection Assortment Figure 32 Assortment of basic e...

Страница 27: ...nger improves airflow See Page 27 for air filter cleaning instructions Schedule Cleaning Collection Drawer Dust Tray Frequently monitor and empty collection drawer and air filter dust tray during operations see Figure 35 Wear NIOSH approved respirator ANSI approved safety goggles and leather gloves when inspecting or emptying drawer or tray Cleaning Exterior To clean the exterior of the Model G081...

Страница 28: ... dust debris that will adversely affect motor performance Removing the motor impeller assembly allows cleaning and inspection of the impeller blades Tools Needed Qty Hex Wrench 6mm 1 Soft Bristle Brush 1 Shop Vacuum with HEPA Filter and Non Conductive Hose 1 NIOSH Approved Respirator 1 ANSI Approved Safety Goggles 1 Leather Gloves 1 Pair Figure 37 Motor impeller assembly removed for cleaning and i...

Страница 29: ...s 6 Close and latch filter door Figure 38 Air filters and components Thumb Screw 1 of 4 Stainless Mesh Filter Active Carbon Filter Pleated Micro Filter Always clean filters outdoors when possible However take special care to avoid contaminat ing the environment When cleaning filters always inspect for damage and replace if ANY damage or tears are found Initially clean all filters by carefully tapp...

Страница 30: ... replace fuse 3 Correct motor wiring connections 4 Check fix broken disconnected or corroded wires 5 Replace switch 6 Test replace 7 Test repair replace Machine stalls or is underpowered 1 Motor overheated 2 Motor wired incorrectly 3 Run capacitor at fault 4 Motor bearings at fault 1 Turn off machine allow motor to cool 2 Inspect correct motor wiring Page 30 3 Test replace 4 Test by rotating shaft...

Страница 31: ...ged Dust collector does not adequately collect dust or chips poor performance 1 Collection drawer or air filter dust tray are full 2 Filters are dirty clogged 3 Clog in ducting 4 Leak in ducting connections 5 Ducting blocked restricted 6 The dust collector is too far away from the point of suction or there are too many sharp bends in the ducting 7 Dust collector is undersized 1 Empty collection dr...

Страница 32: ...ese diagrams is current at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capaci...

Страница 33: ...ing Diagram TOGGLE SWITCH KEDU HY7 20 12A 125 250V viewed from behind MOTOR 220V 6 15 PLUG Ground Hot Hot 220V G U1 Z2 U2 V2 V1 Z1 W1 Ground Start Capacitor 150 MFD 250 VAC Run Capacitor 20 MFD 450 VAC Ground Figure 39 Motor and capacitor wiring Figure 40 Switch wiring ...

Страница 34: ...8 20 7 8 12 33 10 35 32 40 41 45 46 42 43 44 48 47 5 9 25 5 2 5 1 5 3 5 5 5 4 5 6 5 7 5 8 Breakdown SECTION 9 PARTS We do our best to stock replacement parts when possible but we cannot guarantee that all parts shown are available for purchase Call 800 523 4777 or visit www grizzly com parts to check for availability ...

Страница 35: ... BEARING 32 P0818032 LATCH 5 8 P0818005 8 BALL BEARING 33 P0818033 DRAWER HANDLE 5 9 P0818005 9 MOTOR CORD 16G 3W 12 34 P0818034 DUST TRAY 6 P0818006 MOTOR CONNECTION PLATE 35 P0818035 ACCESS DOOR 7 P0818007 IMPELLER 36 P0818036 FLAT WASHER 6MM 8 P0818008 SPACER MOTOR 37 P0818037 LOCK WASHER 6MM 9 P0818009 SPACER IMPELLER 38 X 10 X 6MM 38 P0818038 HEX BOLT M6 1 X 12 10 P0818010 COLLECTION DRAWER 3...

Страница 36: ...CONNECT POWER LABEL 109 P0818109 ELECTRICITY LABEL 104 P0818104 NOTICE FILTERS TAG 110 P0818110 TOUCH UP PAINT GRIZZLY GREEN 105 P0818105 MODEL NUMBER LABEL 111 P0818111 TOUCH UP PAINT PUTTY 106 P0818106 GRIZZLY COM LABEL Safety labels help reduce the risk of serious injury caused by machine hazards If any label comes off or becomes unreadable the owner of this machine MUST replace it in the origi...

Страница 37: ... metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good value _____Yes _____No 8 Would you recommend Grizzly Industrial to a friend _____Yes _____No 9 Would you allow us to use your name as a reference for Grizzly customers in your area Note We never use ...

Страница 38: ...D LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________State______Zip______ Send a Grizzly Catalog to a friend ...

Страница 39: ... shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty contact us by mail or phone and give us all the details We will then issue you a Return Number which must be clearly posted on the o...

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