Grizzly G0803Z Скачать руководство пользователя страница 12

-10-

Model G0803Z (Mfd. Since 12/18)

Additional Safety for Bandsaws

Serious cuts, amputation, or death can occur from contact with the moving saw blade during 

operation or if blade breakage occurs. To reduce this risk, anyone operating this machine 

MUST completely heed the hazards and warnings below.

GUARDS/COVERS.  Blade  guards  and  covers 
protect operator from the moving bandsaw blade. 
The  wheel  covers  protect  operator  from  getting 
entangled  with  rotating  wheels  or  other  moving 
parts.  ONLY  operate  this  bandsaw  with  blade 
guard  in  proper  position  and  wheel  covers  com-
pletely closed.

BLADE REPLACEMENT. To avoid mishaps that 
could  result  in  operator  injury,  make  sure  blade 
teeth face down toward table and blade is prop-
erly tensioned and tracked before operating.

UPPER BLADE GUIDE SUPPORT. To  reduce 
exposure of operator to blade and provide maxi-
mum  blade  support  while  cutting,  keep  upper 
blade guides adjusted to just clear workpiece.

CUTTING TECHNIQUES. To avoid blade getting 
pulled  off  wheels  or  accidentally  breaking  and 
striking  operator,  always  turn  bandsaw 

OFF  and 

wait for blade to come to a complete stop before 
backing  workpiece  out  of  blade.  DO  NOT  back 
workpiece away from blade while bandsaw is run-
ning. DO NOT force or twist blade while cutting, 
especially when sawing small curves. This could 
result in blade damage or breakage.

WORKPIECE SUPPORT. To maintain maximum 
control  and  reduce  risk  of  blade  contact/break-
age,  always  ensure  adequate  support  of  long/
large workpieces. Always keep workpiece flat and 
firm against table/fence when cutting to avoid loss 
of  control.  If  necessary,  use  a  jig  or  other  work-
holding device. 

WORKPIECE  MATERIAL.  This  machine  is 
intended for cutting natural and man-made wood 
products,  and  laminate  covered  wood  products. 
This  machine  is  NOT  designed  to  cut  metal, 
glass, stone, tile, etc.

HAND PLACEMENT.  Placing  hands  or  fingers 
in  line  with  blade  during  operation  may  result  in 
serious  injury  if  hands  slip  or  workpiece  moves 
unexpectedly. Do not position fingers or hands in 
line with blade, and never reach under table while 
blade is moving.

SMALL/NARROW WORKPIECES. If hands slip 
during  a  cut  while  holding  small  workpieces 
with fingers, serious personal injury could occur. 
Always support/feed small or narrow workpieces 
with  push  sticks,  push  blocks,  jig,  vise,  or  some 
type of clamping fixture.

BLADE SPEED. Cutting workpiece before blade 
is  at  full  speed  could  cause  blade  to  grab  work-
piece  and  pull  hands  into  blade.  Allow  blade  to 
reach full speed before starting cut. DO NOT start 
machine with workpiece contacting blade. 

FEED RATE. To avoid risk of workpiece slipping 
and  causing  operator  injury,  always  feed  stock 
evenly and smoothly.

BLADE CONDITION.  Dull  blades  require  more 
effort to perform cut, increasing risk of accidents. 
Do  not  operate  with  dirty,  dull,  cracked  or  badly 
worn blades. Inspect blades for cracks and miss-
ing teeth before each use. Always maintain proper 
blade tension and tracking while operating. 

CLEARING JAMS AND CUTOFFS. Always stop 
bandsaw  and  disconnect  power  before  clearing 
scrap  pieces  that  get  stuck  between  blade  and 
table insert. Use brush or push stick, not hands, 
to clean chips/cutoff scraps from table.

BLADE CONTROL. To avoid risk of injury due to 
blade  contact,  always  allow  blade  to  stop  on  its 
own. DO NOT try to stop or slow blade with your 
hand or the workpiece. 

Содержание G0803Z

Страница 1: ...or models manufactured since 12 18 COPYRIGHT JANUARY 2019 BY GRIZZLY INDUSTRIAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IND...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...5 ACCESSORIES 36 SECTION 6 MAINTENANCE 39 Schedule 39 Cleaning Lubricating 39 SECTION 7 SERVICE 40 Troubleshooting 40 Checking Adjusting Belt Tension 43 Replacing Belt 44 Wheel Alignment 45 Blade Lea...

Страница 4: ...ade every effort to be exact with the instruc tions specifications drawings and photographs in this manual Sometimes we make mistakes but our policy of continuous improvement also means that sometimes...

Страница 5: ...until blade has stopped c Maintain proper adjustment of blade tension blade guides and thrust bearings d Adjust upper blade guide to just clear workpiece e Hold workpiece firmly against table Storage...

Страница 6: ...cuts Adjusts 60 left or right C Miter Gauge Lock Knob Secures angle position of miter gauge D Fence Lock Handle Secures fence position D Basic Controls Components Figure 1 Basic Controls Components A...

Страница 7: ...e as viewed from rear of machine to quickly release blade tension Move clockwise to re tension blade J Tracking Knob Rotate to adjust blade track ing refer to Page 17 for more information K Trunnion w...

Страница 8: ...18 x 14 in Must Ship Upright No Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 2 8A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cor...

Страница 9: ...num Base Stand Pre Formed Steel Frame Body Pre Formed Steel Wheels Balanced Aluminum Tire Rubber Wheel Cover Steel Paint Type Finish Urethane Other Related Information Wheel Diameter 9 5 16 in Wheel W...

Страница 10: ...d proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL A...

Страница 11: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 12: ...oss of control If necessary use a jig or other work holding device WORKPIECE MATERIAL This machine is intended for cutting natural and man made wood products and laminate covered wood products This ma...

Страница 13: ...rsized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements...

Страница 14: ...ord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must be in good condition and contain a ground wire and match...

Страница 15: ...HAZARD Keep children and pets away from plastic bags or packing materials shipped with this machine The following is a list of items shipped with your machine Before beginning setup lay these items o...

Страница 16: ...ow is the minimum amount of space needed for the machine Placement Location Bench Mounting Figure 10 Direct Mount setup Machine Base Workbench Lag Screw Flat Washer Another option is a direct mount se...

Страница 17: ...e guide post all the way up 4 Remove wing bolt lock washer flat washer and D nut from table assembly Make note of how fasteners secure to fence assembly for re installation later 5 Using gap in table...

Страница 18: ...ion Figure 15 Table tilt controls re installed Table Tilt Scale Lock Lever Set Indicator to 0 When Table is Perpendicular to Blade Figure 16 Fence installed on fence rail Fence Lock Lever Fence on Fen...

Страница 19: ...is important for maintaining bandsaw adjustments achiev ing correct blade tension and cutting accurate ly Improper tracking reduces cutting accuracy causes excess vibrations and places stress on the...

Страница 20: ...d lower blade guides away from blade and raise upper guides all the way up refer to Adjusting Blade Guide Bearings on Page 23 for detailed instruc tions Note When adjusting the blade tracking for the...

Страница 21: ...of 2 dust hose attached to dust port To connect a dust collection hose 1 Fit dust hose over 2 dust port as shown in Figure 21 and secure it in place with a hose clamp Dust Collection Dust Collectio Re...

Страница 22: ...its controls and related safety information DO NOT operate or allow others to operate machine until the information is understood To test run machine 1 Clear all setup tools away from machine 2 Connec...

Страница 23: ...will help you properly tension the blade Experience and personal pref erence will help you decide which method you prefer Tensioning Blade Note Tensioning the blade before the Test Run was an approxim...

Страница 24: ...justing Blade Support Bearings and Adjusting Blade Guide Bearings on Pages This Page 23 The Deflection Method Adjusting Blade Support Bearings The support bearings are positioned behind the blade near...

Страница 25: ...de to side support from just behind the gullets to the back of the blade to help keep the blade straight while cutting There are blade guide bearings on the upper and lower blade guide assemblies Both...

Страница 26: ...acting guide bearings during operation refer to Page 22 for details Tooth Set Wider Than Blade Thickness BladeThickness Figure 27 Illustration of blade tooth set 3 Loosen both guide bearing adjustment...

Страница 27: ...ween straightedge and miter slot see Figure 29 Distance should be same at front and back of table If distance is same at front and back of table no adjustment is necessary If distance is not same at f...

Страница 28: ...gned with blade see Adjusting Miter Slot Parallelism on Page 25 for instructions 3 Install fence on right side of blade aligned with edge of miter slot then lock it in place If fence is parallel with...

Страница 29: ...fingers away from the blade and uses a push stick to feed narrow workpieces 10 Turns off laser sight if necessary and stops the bandsaw The purpose of this overview is to provide the nov ice machine o...

Страница 30: ...y The switch can be disabled by removing the key as shown below Disabling the switch in this man ner can prevent unauthorized operation of the machine which is important if it is not kept inside an ac...

Страница 31: ...eces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unneces sary wear on the blades increases the...

Страница 32: ...cutting operation Blade Length Measured by the circumference blade lengths are usually unique to the brand of your bandsaw and the distance between wheels Blades will vary slightly even in the same le...

Страница 33: ...coarse pitch will cut rougher but faster As a general rule choose blades that will have at least three teeth in the material at all times Use fine pitched blades on harder woods and coarse pitched bla...

Страница 34: ...D Bandsaw blades are sharp and difficult to handle Wear heavy leather gloves while handling to reduce the risk of being cut Figure 37 Example of removing blade 8 Position new blade so teeth are facing...

Страница 35: ...tick when ripping narrow pieces Failure to follow these warnings may result in amputation or laceration injuries Crosscutting is the process of cutting across the grain of wood For plywood and other p...

Страница 36: ...PI because they offer larg er gullet capacities for clearing sawdust which reduces heat buildup and strain on the motor Cutting Curves When cutting curves simultaneously feed and turn the stock carefu...

Страница 37: ...er that will not interfere with cutting Hot glue on the edges works well as do brad nails through the waste portion Be careful not to cut into the brads or you may break the blade 3 Lay out the shape...

Страница 38: ...h Performance HP and Raker RK blades are specifically designed for detail work in 1 and smaller kiln dried wood when a very clean finish is required They are also effec tive in plywood and other woods...

Страница 39: ...Grounding Kit We ve hand picked a selection of dust collection components commonly needed to connect your new machine to basic dust collection Figure 44 Dust collection accessories W1315 W1317 W1007...

Страница 40: ...ure stability and reduce machine vibration Butcher block finish table top measures 1 x 13 x 23 and is 30 1 2 from the floor Bottom measures 21 x 32 700 lb Capacity Figure 48 D2056 Tool Table T10456 He...

Страница 41: ...wear Remove blade and thoroughly clean all built up sawdust from the rubber tires on the wheels Clean vacuum dust buildup from inside cabi net and off motor Schedule To reduce risk of shock or acciden...

Страница 42: ...g on wheels 7 Belt slipping 8 Motor overheated 9 Run capacitor at fault 10 Pulley sprocket slipping on shaft 1 Only cut wood ensure moisture is below 20 2 Decrease feed rate cutting speed 3 Sharpen re...

Страница 43: ...Adjust blade guide bracket 4 Adjust blade guides as close to workpiece as possible Pages 22 23 5 Check blade installation make sure teeth face front of machine and point down in table throat Re instal...

Страница 44: ...ounting bolts or tilt lock lever 8 Align table and fence with blade Pages 25 26 9 Adjust blade guide bearings and support bearing for correct blade support Pages 22 23 10 Replace blade Page 32 11 Use...

Страница 45: ...om back of machine until you feel moderate tension then re tighten both cap screws 4 Check belt tension If necessary repeat Steps 2 3 until there is approximately 1 4 deflection in the belt 5 Close wh...

Страница 46: ...r and remove belt from motor pulley To ensure optimum power transmission from the motor to the blade the belt must be in good condi tion and be properly tensioned Replace the belt if it shows signs of...

Страница 47: ...eels are coplanar Figure 55 Wheel alignment illustration or Wheels parallel and aligned No adjust ment needed Wheels parallel but upper or lower wheel is not coplanar with the other wheel Move the upp...

Страница 48: ...gure 56 The dis tance measured with the ruler is the distance this wheel must be shimmed 4 Remove blade 5 Remove wheel to be shimmed Place as many shims as necessary to correct gap measured in Step 3...

Страница 49: ...with a pencil or marker to indicate measuring locations see Figure 58 Note Marking the wheels ensures more accurate results in case there are irregulari ties in the wheels 5 Loosen hex nuts on rear le...

Страница 50: ...o fence adjustment cap screws skew fence so that it is parallel with scrap piece then re tighten cap screws 5 Make a few cuts using fence If blade lead is still present repeat Steps 1 4 until blade an...

Страница 51: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 52: ...dy Bandsaw Column 5 15 Plug 120VAC Ground Hot Neutral Ground Chip Blower Motor Nanjing 12V 3 5W LED Light Nanjing 12V 1W ON OFF Switch KEDU HY18 250V 12A Transformer Feng 009F 120V Wiring Diagram Figu...

Страница 53: ...5 141 142 143 144 14 140 139 138 137 49 112 111 113 114 18 108 107 106 105 18 115 116 100 99 94 95 96 98 83 94 82 2 82 83 97 30 84 88 87 66 89 11 90 91 92 93 85 11 86 75 73 66 78 72 70 74 71 55 11 85...

Страница 54: ...8 X 6 28 P0803Z028 COMPRESSION SPRING 0 8 X 10 X 25 77 P0803Z077 QUICK RELEASE ECCENTRIC SHAFT 29 P0803Z029 GEARED KNOB 8 X 39 D46 12T 78 P0803Z078 WAVY WASHER 16 X 21 X 0 3MM 30 P0803Z030 PHLP HD SC...

Страница 55: ...5 16 117 P0803Z117 BLADE GUIDE UPPER 150 P0803Z150 BLADE 62 X 3 8 X 0 025 10 TPI RAKER 118 P0803Z118 FENCE END CAP 151 P0803Z151 WHEEL COVER UPPER 119 P0803Z119 FENCE 152 P0803Z152 BLADE VIEW WINDOW P...

Страница 56: ...touch moving blade keep hands out of blade path 3 Always wear approved eye protection and respirator 4 Only plug power cord into a grounded outlet 5 Only remove jammed cutoff pieces when blade is stop...

Страница 57: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 58: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 59: ...tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from...

Страница 60: ......

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