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-54-

Model G0771 (Mfd. Since 8/15)

Figure 103. H4756 Dado Blade.

Forrest Dado Blades
H4756— 8", 24 Teeth,

1

⁄

4

"–

29

⁄

32

" Groove

T23267—8", 24 Teeth,

3

⁄

16

"–

1

⁄

4

" Groove

The  world's  finest  dado  head  cleancuts  all  your
grooves!  No  splintering  when  cross-cutting  oak,
ply  veneers  and  melamine.  Perfect  for  flat-bot-
tomed  grooves.  No  staggered  steps  or  round
bottoms  like  a  wobble-dado  leaves!  Cuts  in  all
directions - rip, cross-cut, miter, any depth. Cuts
all sized grooves

1

⁄

4

" through

29

⁄

32

" increments.

Forrest Woodworker II Saw Blades

T20778—10", 20 Teeth

T20779—10", 40 Teeth

T23527—10", 48 Teeth
Hailed as the Cadillac of all blades, Forrest saw
blades have become legendary for their ability to
leave highly polished, finish ready surfaces on
nearly everything they cut. Made in USA.

With this all purpose blade for table saws you can
rip and crosscut 1" 2" rockhards and softwoods,
resulting  in  a  smooth  as  sanded  surface.  With
20°  face  hook,  ply  veneers  will  crosscut  with  no
bottom  splinter  at  moderate  feed  rates.  Double
hard  and  40%  stronger  C4  carbide  will  give  up
to  300%  longer  life  between  sharpenings.  Ends
blade  changing  (one  blade  does  rip,  combo  and
crosscut),  second-step  finishing  and  cutting

1

⁄

16

"

oversize to allow for resurfacing. Buy and sharpen
one blade instead of 3 (24T rip, 50T combination
and 80T crosscut).

5

⁄

8

" arbor,

1

⁄

8

" kerf.

Figure 104. Forrest Woodworker II Saw Blade.

H8029—5 Pc. Safety Kit
Comes with four table saw jigs, essential for safe
operation. Includes two push blocks, push stick,
featherboard, and combination saw and router
gauge. Featherboard fits

3

⁄

8

" x

3

⁄

4

" miter slots.

Figure 106. H8029 5 Pc. Safety Kit.

G5562—SLIPIT

®

1 Qt. Gel

G5563—SLIPIT

®

12 oz Spray

G2871—Boeshield

®

T-9 12 oz Spray

H3788—G96

®

Gun Treatment 12 oz Spray

H3789—G96

®

Gun Treatment 4.5 oz Spray

Figure 105. Recommended products for

protecting your cast iron table top.

Figure 107. D3096 Featherboard.

D3096—Featherboard
Reduce the risk of kick-back without the use of
clamps. These featherboards are designed to lock
into

3

⁄

8

" and

3

⁄

4

" miter gauge slots and are adjust-

able for various stock widths.

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Содержание G0771

Страница 1: ...T 2015 MN WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL INC WK16774 PRINTED IN CHINA MODEL G0771 10 HYBRID TABLE SAW OWNER...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...d Assembly 30 Riving Knife 33 Ripping 34 Crosscutting 35 Miter Cuts 36 Blade Tilt Bevel Cuts 36 Dado Cutting 36 Rabbet Cutting 39 Resawing 41 SECTION 5 SHOP MADE SAFETY ACCESSORIES 45 Featherboards 45...

Страница 4: ...version We post current manuals and manual updates for free on our web site at www grizzly com Alternatively you can call our Technical Support for help Before calling make sure you write down the Ma...

Страница 5: ...aw blade d Use a push stick when required e Pay particular attention to instructions on reducing risk of kickback f Do not perform any operation freehand g Never reach around or over saw blade Become...

Страница 6: ...e switch can be disabled for safety by removing the key Note Paddle cover must be lifted to access ON switch Figure 2 ON OFF switch A B Blade Height Handwheel Adjusts blade height from 0 31 4 C Blade...

Страница 7: ...and table sur face Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiece is propelled back towards the...

Страница 8: ...ng Dimensions Carton 1 Type Cardboard Box on Wood Skids Content Machine Weight 330 lbs Length x Width x Height 30 x 26 x 44 in Carton 2 Type Cardboard Box Content Fence Weight 18 lbs Length x Width x...

Страница 9: ...peed at Max Blade Diameter 9025 FPM Table Information Floor to Table Height 35 3 8 in Table Size with Extension Wings Width 40 1 2 in Table Size with Extension Wings Depth 27 in Distance Front of Tabl...

Страница 10: ...of DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTN...

Страница 11: ...oving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better a...

Страница 12: ...ns in this manual CUTTING CORRECT MATERIAL Cutting metal glass stone tile etc increases risk of operator injury due to kickback or flying particles Only cut natural and man made wood products laminate...

Страница 13: ...gh cut Making a deep non through cut will greatly increase the chance of kickback Preventing Kickback Statistics show that most common acci dents among table saw users can be linked to kickback Kickba...

Страница 14: ...ng operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements For your own safety and protection of property consult an electrician if you are unsu...

Страница 15: ...wing size requirements Minimum Gauge Size 12 AWG Maximum Length Shorter is Better 50 ft Grounding Requirements This machine MUST be grounded In the event of certain malfunctions or breakdowns groundin...

Страница 16: ...an or qualified service personnel The voltage conversion procedure consists of rewiring the motor and installing the correct plug A wiring diagram is provided on Page 70 for your reference IMPORTANT I...

Страница 17: ...ing materials shipped with this machine Discard immediately Needed for Setup The following are needed to complete the setup process but are not included with your machine Description Qty Additional Pe...

Страница 18: ...y U Fence 1 V Front Fence Rail Sections 2 W Rear Fence Rail Sections 2 X Fence Rail Brace 1 Figure 9 Main table saw unit A Figure 10 Extension wings and access panel B D C Figure 11 Component inventor...

Страница 19: ...paint scraper optional Basic steps for removing rust preventative 1 Put on safety glasses 2 Coat the rust preventative with a liberal amount of cleaner degreaser then let it soak for 5 10 minutes 3 W...

Страница 20: ...allocation Physical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a...

Страница 21: ...installed x3 3 Place a straightedge across extension wings and main table to ensure combined table sur face is flat If combined table surface is flat skip to next step Figure 16 Masking tape location...

Страница 22: ...end cap on front fence rail x 2 9 Orient fence rail so scale is facing you Slide 4 M8 1 25 x 30 hex bolts into slot on right end of rail and 4 M8 1 25 x 30 hex bolts into slot on left see Figure 23 F...

Страница 23: ...pping see Figure 29 Figure 29 Location of styrofoam block to be removed 12 Install rear fence rail on backside of table using 8 M8 1 25 x 20 cap screws Be sure lip of fence rail faces up and away from...

Страница 24: ...of blade 26 Raise blade 1 2 inches 27 Slide fence so it lightly touches left side of blade Figure 33 Fence scale calibration Fence Lightly Touching Blade Fence Scale Window 18 Place rear of fence over...

Страница 25: ...ront end of fence rail brace Tab x 1 29 Lower blade completely 28 Check left fence scale window If crosshair aligns with zero mark on left fence scale no adjustments need to be made If crosshair does...

Страница 26: ...machine to ensure it is properly connected to power and safety components are functioning correctly If you find an unusual problem during the test run immediately stop the machine disconnect it from p...

Страница 27: ...tions for these adjustments can be found in SECTION 7 SERVICE Adjustments that should be verified 1 Blade Tilt Stop Accuracy Page 59 2 Miter Slot Parallel to Blade Page 61 3 Table Dado Insert Adjustme...

Страница 28: ...blade tilt if necessary to correct angle of desired cut 3 Adjusts blade height approximately 1 4 higher than thickness of workpiece 4 Adjusts fence to desired width of cut then locks it in place 5 Che...

Страница 29: ...ck Cutting wood with a moisture content over 20 causes unneces sary wear on the blades increases the risk of kickback and yields poor results Excessive Warping Workpieces with exces sive cupping bowin...

Страница 30: ...blade manufacturer s recommendations to ensure safe and efficient operation of your table saw Ripping Blade Features Best for cutting with the grain 20 40 teeth Flat top ground tooth profile Large gu...

Страница 31: ...e saw is sized for standard blades thin kerf blades cannot be used on this saw unless they meet the Blade Requirements specified in this manual otherwise they will increase the risk of kickback Figure...

Страница 32: ...ips To ensure that the guard does its job effectively the guard must always be in the downward posi tion against the table during idle operation and the hinge mechanism must be maintained in good work...

Страница 33: ...uard installed When properly installed the blade guard should be set up similarly to Figure 53 It should pivot freely up and down and return to the table in the resting position It should also swing u...

Страница 34: ...hen handling the pawls to reduce the risk of injury To disable pawls 1 DISCONNECT SAW FROM POWER 2 Remove cap screw locking hex nut wash ers pawls and retaining spring from blade guard assembly see Fi...

Страница 35: ...w workpieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be used if it gets in the way of making a safe cut Use good judgment Riving Kni...

Страница 36: ...ood ripping simply means cutting lengthwise Ripping Serious injury can be caused by kickback Kickback is a high speed ejection of stock from the table saw toward an operator The operator or bystanders...

Страница 37: ...ce is completely past saw blade Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece Failure to follow this warning could result in severe lacerations or amputation Fig...

Страница 38: ...workpiece so blade will cut on waste side of line 6 Proceed to make cut in same manner as described in Crosscutting instructions Blade Tilt Bevel Cuts When the blade tilt adjustment bolts are properly...

Страница 39: ...tall included dado table insert Never try to cut a warped board by hold ing it down against the table If kickback occurs your hand could be pulled into the blade resulting in accidental contact with t...

Страница 40: ...aw blade to cut dadoes 1 DISCONNECT SAW FROM POWER 2 Mark width of dado cut on workpiece Include marks on edge of workpiece so cut path can be aligned when workpiece is lying on table Cutting Dadoes w...

Страница 41: ...Out Figure 69 Example of sacrificial fence Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece This risk increases relativ...

Страница 42: ...installed 3 Mark width of rabbet cut on edge of workpiece so you can clearly identify intended cut while it is laying flat on saw table 4 Raise blade up to desired depth of cut depth of rabbet channel...

Страница 43: ...ovement of workpiece away from fence will likely cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury or amputation 8 x 2...

Страница 44: ...Assembled Auxiliary Fence To build an auxiliary fence 1 Remove fence from table and mark three holes on both sides of aluminum fence body as indicated in Figure 75 Tools Needed Qty Clamps 2 Minimum D...

Страница 45: ...is installed 4 Shake aluminum shavings out of fence 5 Place a thin metal shim such as a ruler between table and bottom of auxiliary fence board so fence will not catch on table when moved 6 Place a sc...

Страница 46: ...or The danger of kickback increases relative to the depth of a cut Reduce the risk of kick back by making multiple passes to achieve the desired depth of cut Failure to follow these warnings could res...

Страница 47: ...nd width of board can vary according to your design Most featherboards are 10 28 long and 3 6 wide Make sure wood grain runs parallel with length of feath erboard so fingers you will create in Step 3...

Страница 48: ...Side View Wing Nut Miter Bar Featherboard Flat Head Screw Flat Washer Figure 83 Assembling miter slot featherboard components Note The routed slot countersink hole and flat head screw are essential f...

Страница 49: ...kpiece Mounting Featherboards w Clamps 4 Secure featherboard to table with a clamp 5 Check featherboard by pushing it with your thumb to ensure it is secure If featherboard moves tighten clamp more 6...

Страница 50: ...ush Stick Push Stick Push Stick Prohibition Zone Supporting A second push stick can be used to keep the workpiece firmly against the fence while cutting When using a push stick in this manner only app...

Страница 51: ...sing a Push Block A push block can be used in place of or in addi tion to a push stick for feeding workpieces into the blade Due to their design push blocks allow the operator to apply firm downward p...

Страница 52: ...row rip auxiliary fence and push block system shown in this section is an example of a specialty jig that can be made to increase the safety of very narrow rip cuts 2 Pre drill and countersink eight p...

Страница 53: ...ock lip 3 Place workpiece 1 behind blade and evenly against table and auxiliary fence Keep blade guard installed and in down position Failure to do this could result in serious personal injury or deat...

Страница 54: ...ckback when crosscutting Figure 99 Example of crosscut sled Crosscut Sled Crosscut Sled One of the best accessories for improving the safety and ease of using a table saw is simply plac ing a large ta...

Страница 55: ...D2057A Heavy Duty Mobile Base G1163P 1HP Floor Model Dust Collector G0710 1HP Wall Mount Dust Collector H4340 3 0 Micron Upgrade Bag Excellent point of use dust collectors that can be used next to th...

Страница 56: ...l crosscut with no bottom splinter at moderate feed rates Double hard and 40 stronger C4 carbide will give up to 300 longer life between sharpenings Ends blade changing one blade does rip combo and cr...

Страница 57: ...ge 68 Every 6 12 Months Lubricate trunnion slides Page 56 Lubricate worm gear Page 56 Lubricate leadscrew Page 56 Schedule To reduce risk of shock or accidental startup always disconnect machine from...

Страница 58: ...our part The following are the main components that need to be lubricated Trunnion Slides and Orientation Gears Worm Gears Trunnion and Bearing Housing Teeth Trunnion Slides Clean out the front and re...

Страница 59: ...ted 13 Motor at fault 1 Decrease feed rate cutting speed 2 Only cut wood ensure moisture is below 20 3 Straighten or replace workpiece adjust fence 4 Use correct blade reduce feed rate or depth of cut...

Страница 60: ...is not parallel to blade 4 Table top is not parallel to blade 1 Replace blade Page 29 2 Replace blade Page 29 3 Make fence parallel to blade Page 65 4 Make table parallel to blade Page 61 Handwheel bi...

Страница 61: ...igure 111 Checking blade at 90 Table 90 Square Blade If blade is 90 to table then no adjustments are necessary Make sure tilt indicator arrow shown in Figure 112 points to 0 mark on scale Adjust posit...

Страница 62: ...iting block according to how far off blade was from 45 then recheck blade and repeat adjustment as necessary until blade stops at 45 then tighten cap screws and replace rear access panel 8 Make sure t...

Страница 63: ...and your finished work will be lower in quality but more importantly the risk of kickback will be increased Tools Needed Qty Adjustable Square 1 Marker 1 Metal Shim Stock As Needed Open End Wrench 12...

Страница 64: ...h metal shim stock Continue to Step 9 9 Loosen 4 table mounting bolts from Step 6 Mounting Bolts Figure 118 Location of table mounting bolts table omitted for clarity 7 Repeat Steps 2 6 until blade an...

Страница 65: ...and in the Alignment Zone as shown in Figure 122 Figure 121 Example of checking top and bottom riving knife parallelism with blade Top Alignment Bottom Alignment Figure 122 Spreader riving knife alig...

Страница 66: ...ead screws mounted in table throat Note Table insert is held in place by a magnet Adjusting Bent Spreader Riving Knife 1 DISCONNECT SAW FROM POWER 2 Bend spreader riving knife by hand while installed...

Страница 67: ...be made If fence is not parallel with blade proceed to Step 4 4 Loosen four adjustment screws on top front of fence as indicated in Figure 124 Four cap screws on the top front of the fence position it...

Страница 68: ...Phillips Head Screwdriver 2 1 Scrap Piece of Wood 1 To calibrate fence scale indicator windows 1 Lock fence at 13 and cut your scrap piece of wood 2 Reposition and lock fence at 12 as indicated by th...

Страница 69: ...king 90 stop on miter gauge Square Miter Gauge Blade If square touches miter body and body of blade evenly at same time then it is square to blade No adjustments are necessary If square does not touch...

Страница 70: ...then raise or lower blade to approximately 2 above table 4 Loosen blade tension hex bolt shown in Figure 131 Figure 131 Components used to tension or remove belt Belt Motor Blade Tension Hex Bolt Repl...

Страница 71: ...at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters st...

Страница 72: ...250VAC Start Capacitor 200MFD 150VAC Motor Re wired for 240V Run Capacitor 30MFD 350VAC 5 15 Plug 120 VAC Start Capacitor 150MFD 250VAC Ground Start Capacitor 200MFD 150VAC 6 15 Plug As Recommended R...

Страница 73: ...ce 8 15 71 READ ELECTRICAL SAFETY ON PAGE 69 Electrical Components Figure 135 Motor wiring at 120V Figure 132 Switch wiring Figure 133 Capacitors Figure 134 Motor label Figure 136 Motor wiring label i...

Страница 74: ...2 65 71 72 66 67 122 69 78 100 104 109 113 114 115 116 117 118 106 111 71 119 120 92 93 94 98 99 97 121 98 97 99 121 105 105 123 124 29 2 29 1 29 4 29 7 29 9 29 10 29 8 29 3 29 6 29 5 125 Main SECTION...

Страница 75: ...W M5 8 X 10 40 P0771040 ARBOR PULLEY 93 P0771093 FLAT WASHER 5MM 41 P0771041 LOCK NUT M12 1 5 94 P0771094 LOCK WASHER 5MM 42 P0771042 SHIM WASHER 95 P0771095 CAP SCREW W WASHER M5 8 X 16 43 P0771043 P...

Страница 76: ...3MM OPEN END 208 P0771208 MOTOR COVER 202 P0771202 ARBOR WRENCH 13 X 22MM CLOSED ENDS 209 P0771209 FLAT WASHER 5MM 203 P0771203 STRAIN RELIEF 1 2 3 8 SNAP IN ST 210 P0771210 DUST PORT 204 P0771204 CAB...

Страница 77: ...0771312 SWITCH KEDU HY18 20 344 P0771344 RIGHT REAR RAIL 312 1 P0771312 1 SWITCH KEY 345 P0771345 RIGHT REAR RAIL CAP 314 P0771314 CAP SCREW M6 1 X 12 346 P0771346 LOCK NUT M8 1 25 315 P0771315 FLAT W...

Страница 78: ...RSION SPRING 415 P0771415 BLADE GUARD LOCK LEVER SCREW 404 P0771404 SCREW CAP 416 P0771416 ANTI KICKBACK PAWL L 405 P0771405 BLADE GUARD BODY 417 P0771417 ANTI KICKBACK PAWL R 406 P0771406 BARRIER 418...

Страница 79: ...6 504 P0771504 MITER BAR 516 P0771516 SET SCREW 10 24 X 1 2 505 P0771505 ANGLE INDICATOR 517 P0771517 THREADED STOP PIN 506 P0771506 UPPER HANDLE CAP 518 P0771518 FLAT WASHER 3MM 507 P0771507 LOWER HA...

Страница 80: ...L 610 P0771610 MACHINE ID LABEL 605 P0771605 EYE LUNG HAZARD LABEL 611 P0771611 READ MANUAL LABEL 606 P0771606 GRIZZLY BEIGE TOUCH UP PAINT 612 P0771612 TABLESAW WARNING LABEL Safety labels help reduc...

Страница 81: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 82: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 83: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 84: ......

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