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MODEL G0767

ABRASIVE TUBE NOTCHER

OWNER'S MANUAL

(For models manufactured since 1/14)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS16171 PRINTED IN CHINA

V1.01.18

Содержание G0767

Страница 1: ...s manufactured since 1 14 COPYRIGHT JULY 2014 BY GRIZZLY INDUSTRIAL INC REVISED JANUARY 2018 HE WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...nchoring to Concrete Floors 15 Assembly 16 Test Run 18 SECTION 4 OPERATIONS 20 Operation Overview 20 Replacing Abrasive Belt 21 Replacing Profile Roller 22 Abrasive Belt Tracking 23 Checking Abrasive...

Страница 4: ...n shown in the manual If you find this to be the case and the difference between the manual and machine leaves you confused or unsure about something check our website for an updated version We post c...

Страница 5: ...burring Station Feed Lever Spark Shield Spark Trap Traverse Crank Clamp Lever Anchor Points Belt Tension Lever Base Control Panel Column Vise Assembly Become familiar with the names and locations of t...

Страница 6: ...t clockwise until it pops out to reset D Belt Tension Lever Controls abrasive belt tension E Feed Lever Moves tube toward or away from abrasive belt F Spark Shield Lock Handle Secures spark shield in...

Страница 7: ...s Length Width Height 48 x 28 x 45 Must Ship Upright Yes Electrical Required Requirement 220V Single Phase 60 Hz Full Load Current Rating 14 8A Minimum Circuit Size 20A Connection Type Cord Plug Power...

Страница 8: ...l Paint Powder Coated Other Specifications Country of Origin China Warranty 1 Year Approximate Assembly Setup Time 1 Hour Serial Number Location ID Label ISO 9001 Factory Yes CSA Certified No Features...

Страница 9: ...roof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALER...

Страница 10: ...moving parts or flying debris Make sure they are properly installed undamaged and working correctly BEFORE operating machine FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 11: ...creates a shower of hot sparks that can ignite explosive or flammable materials nearby Move these types of materials a safe dis tance away WEAR RESPIRATOR Sanding creates large amounts of fine particl...

Страница 12: ...ng or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid over loading the machine during operation and make sure it is connected to a power supp...

Страница 13: ...ith a qualified electrician or service per sonnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cor...

Страница 14: ...ing materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent You MUST have the original pack aging to file a freight claim It is...

Страница 15: ...or a washer we will gladly replace them or for the sake of expediency replacements can be obtained at your local hardware store Main Inventory Figure 4 Qty A Machine Body 1 B Spark Trap 1 C Machine B...

Страница 16: ...hysical Environment The physical environment where the machine is operated is important for safe operation and lon gevity of machine components For best results operate this machine in a dry environme...

Страница 17: ...rks extremely well but it will take a little time to clean Be patient and do a thorough job cleaning your machine The time you spend doing this now will give you a better appreciation for the proper c...

Страница 18: ...rews that secure it see Figure 8 7 Remove the six pre installed cap screws from top of base see Figure 9 Figure 9 Cap screws on top of base Figure 10 Example photo of web slings positioned on machine...

Страница 19: ...n Step 7 see Figure 12 Figure 12 Machine attached to base Cap Screws 12 Re install column front cover removed in Step 6 13 Re install electrical box in column 14 Remove pre installed fasteners shown i...

Страница 20: ...ected to power and safety components are functioning correctly If you find an unusual problem during the test run immediately stop the machine disconnect it from power and fix the problem BEFORE opera...

Страница 21: ...rasive belt 4 Close and secure belt cover 5 Clear all setup tools away from machine 6 Connect machine to power supply 7 Twist Emergency Stop button clockwise until it pops out this resets switch so ma...

Страница 22: ...and Due to the generic nature of this overview it is not intended to be an instructional guide To learn more about specific operations read this entire manual seek additional training from experienced...

Страница 23: ...Figure 21 This releases abrasive belt tension 3 Loosen cap screw that secures belt cover see Figure 22 then open cover and remove abrasive belt from machine Figure 21 Releasing abrasive belt tension B...

Страница 24: ...ubing your workpiece will be welded to To install profile roller 1 DISCONNECT MACHINE FROM POWER 2 With abrasive belt removed remove profile roller from support bracket see Figure 24 Figure 24 1 profi...

Страница 25: ...the abrasive belt tracking are made with the machine running These adjust ments are made in small amounts to make sure the belt does not track too far from the center which could damage the belt and m...

Страница 26: ...rasive belt When not in use release abrasive belt ten sion to increase life of belt Hot particles flying off of abrasive belt travel very fast prepare for this Wear proper per sonal protective equipme...

Страница 27: ...te see Figure 31 making sure tube extends far enough that notching operation can be performed without vise contacting belt 10 Loosen clamp lever Figure 30 then use crank handle to position clamp plate...

Страница 28: ...ar leather boots with toe protection to reduce risk of injury from a falling tube 14 Turn machine ON and wait until abrasive belt reaches full speed 15 Stand to side of machine to avoid path of sparks...

Страница 29: ...reated dur ing notching These should be ground off for safe handling and clean welds during tubing To deburr notched tubing 1 Put on PPE Figure 34 Tube positioned for deburring 5 When finished turn ma...

Страница 30: ...x 79 Silicon Carbide Abrasive Belts T26604 60 Grit 10 Pk T26605 80 Grit 10 Pk T26606 100 Grit 10 Pk T26607 120 Grit 10 Pk T26608 150 Grit 10 Pk Figure 35 4 x 79 silicon carbide abrasive belts Hydrauli...

Страница 31: ...lers and deburring platen Metal debris from flying sparks left on the floor presents a slipping hazard Vacuum the area around the machine on a daily basis Wipe the profile rollers clean with shop rags...

Страница 32: ...3 Motor bearings at fault 4 Machine undersized for task 5 Contactor not getting energized has burnt contacts 6 Motor has overheated 7 Motor at fault 1 Reduce feed rate 2 Correct motor wiring connectio...

Страница 33: ...ler is not even with the center of the tube when mounted in the vise perform the following procedure to adjust it Tool Needed Qty Hex Wrench 8mm 1 To adjust roller support bracket height 1 DISCONNECT...

Страница 34: ...t at the time of printing but may not match your machine If you find this to be the case use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters s...

Страница 35: ...G0767 Wiring Figure 41 Wiring overview showing component locations Figure 42 Control panel viewed from behind and electrical box pulled out and opened Figure 43 Motor junction box Control Panel Electr...

Страница 36: ...NC NC NO Ground Hot Hot 220 VAC L6 30 PLUG as recommended G X Y A2 A1 1L1 5L3 13NO 3L2 21NC 6T3 4T2 22NC 14NO Shihlin S P21 96 95 TRIP RESET TH P20E Shihlin L1 3 3 2 Set to 18 1L1 3L2 5L3 2T1 2T1 4T2...

Страница 37: ...NET 3 P0767003 HEX NUT M5 8 17 P0767017 ELECTRICAL MOUNTING BOARD 4 P0767004 BELT COVER LATCH 18 P0767018 PHLP HD SCR M4 7 X 6 5 P0767005 SPARK TRAP 19 P0767019 BASE 6 P0767006 CAP SCREW M8 1 25 X 12...

Страница 38: ...0 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 158 159 160 161 162 163 164 164 1 164 2 164 3 164 4 16...

Страница 39: ...P0767121 HEX NUT M10 1 5 164 4 P0767164 4 CAPACITOR COVER 122 P0767122 FLAT WASHER 10MM 164 5 P0767164 5 S CAPACITOR 250M 250V 123 P0767123 LEVER W GRIP 164 6 P0767164 6 R CAPACITOR 30M 450V 124 P076...

Страница 40: ...203 204 204 205 206 206 207 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 244 245 246 247...

Страница 41: ...4MM 248 P0767248 ROLL PIN 3 X 22 216 P0767216 X AXIS SLIDE ROD 249 P0767249 HEX WRENCH 8MM 217 P0767217 GUIDE BAR BUSHING COPPER 250 P0767250 CONTACT ROLLER 3 4 DIA W BEARINGS 218 P0767218 CAP SCREW M...

Страница 42: ...M 96 95 21 24 1 7 TRIP RESET TH 20E RCA Shihlin Set to 18 1L1 3L2 5L3 2T1 2T1 4T2 6T3 301 302 303 304 305 306 REF PART DESCRIPTION REF PART DESCRIPTION 301 P0767301 OFF BUTTON IDEC YW E 01 22MM RED 30...

Страница 43: ...IZZLY NAMEPLATE SMALL 403 P0767403 COMBO WARNING LABEL 407 P0767407 GRIZZLY COM LABEL P 7527C 404 P0767404 MODEL NUMBER LABEL P 7527C 408 P0767408 ELECTRICITY LABEL Safety labels help reduce the risk...

Страница 44: ...1 14 Labels Rear REF PART DESCRIPTION REF PART DESCRIPTION 402 P0767402 ABRASION HAZARD LABEL 409 P0767409 DISCONNECT POWER WARNING LABEL 408 P0767408 ELECTRICITY LABEL 410 P0767410 BELT TENSION DIREC...

Страница 45: ...metalworker ____ 0 2 Years ____ 2 8 Years ____ 8 20 Years ____20 Years 6 How many of your machines or tools are Grizzly ____ 0 2 ____ 3 5 ____ 6 9 ____10 7 Do you think your machine represents a good...

Страница 46: ...LINE FOLD ALONG DOTTED LINE GRIZZLY INDUSTRIAL INC P O BOX 2069 BELLINGHAM WA 98227 2069 Place Stamp Here Name_______________________________ Street_______________________________ City______________S...

Страница 47: ...shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arisi...

Страница 48: ......

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