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G0633/G0634 Jointer/Planer Combo Machine            

Symptom

Possible Cause

Possible Solution

Excessive 

snipe 

(gouge  in  the  end 
of  the  board  that  is 
uneven with the rest 
of the cut). 

1.  Outfeed table is set too low.

2.  Operator  pushing  down  on  trailing  end  of 

workpiece.

3.  Workpiece is not supported as it leaves the 

planer.

1.  Align outfeed table with cutterhead knife at top dead 

center (

Page 18

).

2.  Reduce/eliminate downward pressure on trailing end 

of workpiece.

3.  Support the workpiece as it leaves the outfeed end 

of the planer.

Workpiece  stops/
slows  in  the  middle 
of the cut.

1.  Taking too heavy of a cut.
2.  Table not parallel with head casting.

3.  Pitch  and  glue  build  up  on  planer  compo-

nents.

1.  Take a lighter cut.
2.  Adjust the table so it is parallel to the head casting 

(

Page 50

).

3.  Clean  the  internal  cutterhead  components  with  a 

pitch/resin dissolving solvent.

Chipping (consistent 
pattern).

1.  Knots or conflicting grain direction in wood.

2.  Nicked or chipped knife or carbide insert.

3.  Taking too deep of a cut.

1.  Inspect workpiece for knots and grain direction; only 

use clean stock.

2.  Replace  the  knife  or  rotate/replace  affected  insert 

(

Page 43 

or

 45

).

3.  Take a smaller depth of cut. (Always reduce cutting 

depth  when  surface  planing  or  working  with  hard 
woods.)

Fuzzy grain.

1.  Wood  may  have  high  moisture  content  or 

surface wetness.

2.  Dull knives or inserts.

1.  Check moisture content and allow to dry if moisture 

is too high.

2.  Rotate/replace  the  knives  or  inserts  (

Page  43 

or

  

45

).

Long lines or ridges 
that  run  along  the 
length of the board

1.  Nicked or chipped knives or inserts(s).

1.  Replace  or  offset  knives  or  rotate/replace  inserts 

(

Page 43 

or  

45

).

Uneven  knife  or 
insert  marks,  wavy 
surface,  or  chatter 
marks  across  the 
face of the board.

1.  Knives  not  adjusted  at  even  heights  in  the 

cutterhead.

2.  Carbide inserts not installed evenly.

3.  Worn cutterhead bearings.

1.  Adjust  the  knives  so  they  are  set  up  evenly  in  the 

cutterhead (

Page 43

).

2.  Make sure carbide inserts do not have debris under 

them; make sure inserts are torqued down evenly.

3.  Replace cutterhead bearings.

Glossy 

surface. 

(Planer)

1.  Knives or carbide inserts are dull.

2.  Cutting depth too shallow.

1.  Rotate/replace  the  knives  or  inserts  (

Page  43 

or 

45

).

2.  Increase the depth of cut.

Chip  Marks  (incon-
sistent 

pattern). 

(Planer)

1.  Chips  aren't  being  properly  expelled  from 

the cutterhead.

1.  Use a dust collection system

Board  edge  is  con-
cave or convex after 
jointing. (Jointer)

1.  Board not held with even pressure on infeed 

and outfeed table during cut.

2.  Board started too uneven.

3.  Board has excessive bow or twist along its 

length.

4.  Insufficient number of passes.

1.  Hold board with even pressure as it moves over the 

cutterhead.

2.  Take partial cuts to remove the extreme high spots 

before doing a full pass.

3.  Surface plane one face so there is a good surface to 

position against the fence.

4.  It may take 3 to 5 passes to achieve a perfect edge, 

depending on starting condition of board and depth 
of cut.

Cutting (Jointer and Planer)

Содержание G0633

Страница 1: ...MACHINE OWNER S MANUAL COPYRIGHT APRIL 2007 BY GRIZZLY INDUSTRIAL INC REVISED AUGUST 2007 BL WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GR...

Страница 2: ......

Страница 3: ...on and Requirements 26 Squaring Stock 27 Surface Planing 28 Edge Jointing 29 Bevel Cutting 30 Basic Planer Operation 31 SECTION 5 ACCESSORIES 32 SECTION 6 MAINTENANCE 34 Schedule 34 Cleaning 34 V Belt...

Страница 4: ...with no obligation on the part of Grizzly For your convenience we always keep current Grizzly manuals available on our website at www grizzly com Any updates to your machine will be reflected in thes...

Страница 5: ...G0633 G0634 Jointer Planer Combo Machine 3...

Страница 6: ...4 G0633 G0634 Jointer Planer Combo Machine...

Страница 7: ...G0633 G0634 Jointer Planer Combo Machine 5...

Страница 8: ...6 G0633 G0634 Jointer Planer Combo Machine...

Страница 9: ...Knob I Infeed Table Lock Knob J Infeed Handgrip K Infeed Table L Jointer Dust Port M Planer Table Identification N Infeed Table Lock Lever O Jointer Depth Scale P Magnetic Switch Q Emergency Off Butto...

Страница 10: ...8 G0633 G0634 Jointer Planer Combo Machine...

Страница 11: ...G0633 G0634 Jointer Planer Combo Machine 9...

Страница 12: ...ICKBACK ZONE The kickback zone is the path directly through the end of the infeed table Never stand or allow others to stand in this area during operation 6 MAXIMUM CUTTING DEPTH The maxi mum cutting...

Страница 13: ...ane natural wood stock with this planer DO NOT plane MDF plywood laminates or other synthetic products 6 GRAIN DIRECTION Planing across the grain is hard on the planer and may cause the workpiece to k...

Страница 14: ...t with one of higher amperage without consulting a quali ed electri cian to ensure compliance with wiring codes If you are unsure about the wiring codes in your area or you plan to connect your machin...

Страница 15: ...escription Qty Safety Glasses for each person 1 Power Lifting Equipment 1 Lifting Straps 800 lb Capacity Optional 1 Dust Collection System 1 4 Dust Hose length as needed 1 4 Hose Clamp 1 Shop Rags for...

Страница 16: ...machine or examine the packaging materials carefully Occasionally we pre install certain components for shipping purposes Common Components Figure 3 3 Qty A Jointer Planer Assembly Not shown 1 B Push...

Страница 17: ...G0633 G0634 Jointer Planer Combo Machine 15 Hardware Recognition Chart...

Страница 18: ...perfor mance from your machine clean all moving parts or sliding contact surfaces Avoid chlo rine based solvents such as brake parts cleaner that may damage painted surfaces Always follow the manufac...

Страница 19: ...to the machine using the three lifting holes shown in Figures 9 10 with a forklift hoist or boom crane If you choose this alternative you must punch out the lifting strap holes this will perma nently...

Страница 20: ...rd fully covers the cutterhead Figure 13 Installing cutterhead guard Groove Bracket Figure 11 Cutterhead knife at top dead center Setting Outfeed Table Height 4 Raise or lower the outfeed table until...

Страница 21: ...rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust col lector 2 hose type and length between the dust collector and the mach...

Страница 22: ...NCY OFF button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help 9 Press the ON button then immediatel...

Страница 23: ...using is normal during the life of the machine and does not indicate premature belt failure is in progress For your convenience the adjustments listed below have been performed at the factory and no f...

Страница 24: ...books trade maga zines or get formal training before begin ning any projects Regardless of the con tent in this section Grizzly Industrial will not be held liable for accidents caused by lack of trai...

Страница 25: ...ng the fence stops Fence Movement The fence lock keeps the fence in position Figure 20 To move the fence loosen the lock and turn the fence adjustment knob to move it as needed Figure 20 Fence lock lo...

Страница 26: ...uick Release Knobs Basic Planer Controls This section covers the basic controls used during routine planer operations See Page 22 for a description of START STOP EMERGENCY OFF buttons Table Height Han...

Страница 27: ...up Planer Dust Port 8 Connect the dust hose to the planer dust port 9 Flip the change lever Figure 22 up To change the machine for jointer opera tions 1 Lower the planer table to below the 4 mark on t...

Страница 28: ...tion and Requirements Figure 29 Correct and incorrect grain alignment to cutterhead planer Remove foreign objects from the stock Make sure that any stock you process with the jointer planer is clean a...

Страница 29: ...e concave edge of the workpiece is jointed flat with a jointer 4 Rip Cut on a Table Saw The jointed edge of the workpiece is placed against a table saw fence and the opposite edge cut off Squaring Sto...

Страница 30: ...e and feed the workpiece over the cutterhead Note If your leading hand with push block gets within 4 of the cutterhead lift it up and over the cutterhead and place the push block on the portion of the...

Страница 31: ...de is face down on the surface of the infeed table 6 Start the jointer 7 Press the workpiece against the table and fence with firm pressure Use your trailing hand to guide the workpiece through the cu...

Страница 32: ...de is face down on the surface of the infeed table 6 Start the jointer 7 With a push block in your leading hand press the workpiece against the table and fence with firm pressure and feed the workpiec...

Страница 33: ...the workpiece through the planer in the opposite direction as when jointing Make sure not to stand directly in front or behind the workpiece to avoid kick back injury Basic Planer Operation If the cu...

Страница 34: ...minutes to any size just add or remove sections to fit your needs Requires two Power Twist V belts to replace the stock V belts on your Model G0633 G0634 Figure 40 H9816 Power Twist V Belt Figure 39 R...

Страница 35: ...every shop If you already have a pair buy extras for visitors or employees You can t be too careful when it comes to shop safety G7984 H1298 H1300 H2347 H0736 H7319 Carbide Inserts 10 Pack These index...

Страница 36: ...ure from wood dust does not remain on bare metal surfaces Treat all unpainted cast iron and steel with a non staining lubricant after cleaning We recommend products like SLIPIT G96 Gun Treatment or Bo...

Страница 37: ...belt tension Figure 48 Checking V belt tension Adjustment Nuts Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced DO NOT lubricate them Pro...

Страница 38: ...Fence lubrication locations Planer Column Clean with solvent wipe dry and relubricate with multi purpose grease when needed Worm Gear Inspect every six months and lubri cate with multi purpose grease...

Страница 39: ...ir circulation through the motor restricted 4 Motor overloaded during operation 5 Thermal protection circuit breaker amper age is set too low or motor is at fault 6 Short circuit in motor or loose con...

Страница 40: ...dry if moisture is too high 2 Rotate replace the knives or inserts Page 43 or 45 Long lines or ridges that run along the length of the board 1 Nicked or chipped knives or inserts s 1 Replace or offse...

Страница 41: ...s with slight resis tance between the ruler and cutterhead and no gaps appear go to Step 5 Figure 52 Straightedge positions for verifying if outfeed table is parallel with cutterhead If the feeler gau...

Страница 42: ...orrect outfeed table parallelism 1 Loosen the lock nuts on both stop bolts shown in Figure 54 at the front of the table If a knife or insert touches the straightedge turn the cutterhead so the knives...

Страница 43: ...ce the straightedge halfway across the infeed table and halfway over the outfeed table and adjust the infeed table even with the outfeed table as shown in Figure 55 3 Place the straightedge in one of...

Страница 44: ...egs of the gauge sit firmly on the cutterhead and the middle pad just touches the knife then that knife is set correctly Repeat this inspection with the other knives If the gauge does not sit firmly o...

Страница 45: ...ty straightedge is held flat against the outfeed table and the knife heights are set to the bottom of the straightedge as shown in Figure 59 Because the knife projec tion height from the cutterhead is...

Страница 46: ...is will give you unrestricted access to the cutterhead 3 Remove the motor access panel to expose the motor pulley 4 Rotate the motor pulley to give you good access to one of the cutterhead knives Jack...

Страница 47: ...ide insert 1 DISCONNECT THE JOINTER PLANER FROM THE POWER SOURCE 2 Remove any sawdust from the head of the carbide insert Torx screw 3 Remove the Torx screw and carbide insert 4 Clean all dust and dir...

Страница 48: ...Alignment Figure 67 Fence and V belt cover removed 2 Place a 2 C clamp on each pulley so the adjustment shaft faces out place a straight edge on the clamps as shown in Figure 68 and visually check pul...

Страница 49: ...sembly Figure 69 Pulleys properly aligned V belts are parallel and coplaner The fence stops simplify the task of adjusting the fence to 45 and 90 Tools Needed Qty 45 Square 1 90 Square 1 Sliding Bevel...

Страница 50: ...e on the side of the lock lever that does not lock 4 Loosen the lock nut on the special bolt under the table as shown in Figure 72 Adjusting Table Lock Levers 5 Adjust the bolt height a few turns lowe...

Страница 51: ...table gib nut under the rear of the table Figure 73 2 Using an 8mm hex wrench tighten the gib setscrew a small amount then check the table by moving it up and down Adjust the set screw as needed unti...

Страница 52: ...rhead table side to side positioning Therefore the max imum allowable tolerance for the front to back parallelism is not more than 0 020 Table Parallelism Inspection The easiest way to determine if yo...

Страница 53: ...g ten sion will vary depending on the type of wood you plane This is usually determined from trial and error Generally speaking less spring tension is more forgiving on workpieces Therefore if you pri...

Страница 54: ...a safety feature The anti kick back fingers hang from a rod suspended across the cutterhead casting The anti kickback fingers should be inspected regularly Check the fingers Figure 79 to ensure that t...

Страница 55: ...Planer Combo Machine 53 Electrical Components Figure 80 G0633 G0634 magnetic switch Figure 82 Junction box and start capacitor Figure 83 Run capacitor Figure 84 Jointer table limit switch Figure 81 E...

Страница 56: ...54 G0633 G0634 Jointer Planer Combo Machine Wiring Diagram...

Страница 57: ...G0633 G0634 Jointer Planer Combo Machine 55 Stand Assembly Parts Breakdown...

Страница 58: ...3029 2 MAG SWITCH BACK COVER 9 P0633009 MOTOR BRACKET 29 3 P0633029 3 CONTACTOR 10 P0633010 PLANER SCALE 29 4 P0633029 4 THERMAL RELAY 11 P0633011 RIVET 29 5 P0633029 5 ON BUTTON 12 P0633012 REINFORCE...

Страница 59: ...B 127 P0633127 PLASTIC PLUG 108 P0633108 GUIDE SCREW 128 PSB45 CAP SCREW 5 16 18 X 3 8 109 PN01 HEX NUT 1 2 20 129 P0633129 HANDLE 110 P0633110 INFEED HANDGRIP 130 P0633130 SPECIAL SCREW 1 2 111 P0633...

Страница 60: ...58 G0633 G0634 Jointer Planer Combo Machine Cutterhead Motor Breakdown...

Страница 61: ...6 P0633206 OUTFEED ROLLER 230 3 P0633230 3 MOTOR FAN 207 P0633207 INFEED ROLLER 230 4 P0633230 4 CAPACITOR COVER 208 P0633208 COVER 230 5 P0633230 5 START CAPACITOR 400MFD 125VAC 209 P0633209 ALIGNMEN...

Страница 62: ...307 P62042RS BALL BEARING 6204 2RS 327 PN05 HEX NUT 1 4 20 308 P0633308 TENSION SPRING 328 PSB70 CAP SCREW 5 16 18 X 2 309 P6082RS BALL BEARING 608 2RS 329 P0633329 FLAT WASHER 5 16 310 P0633310 ROLL...

Страница 63: ...REW 5 16 18 X 1 4 408 1 P0633408 1 SELF LUBRICATION BUSHING 428 P0633428 FLAT WASHER 408 2 P0633408 2 SELF LUBRICATION BUSHING 429 PLW04 LOCK WASHER 3 8 409 P0633409 GEAR 430 PB16 HEX BOLT 3 8 16 X 1...

Страница 64: ...18 X 1 501 3 P0633501 3 LIMIT SWITCH BRACKET 510 PB09 HEX BOLT 5 16 18 X 1 2 502 P0633502 COMPRESSION SPRING 511 PN02 HEX NUT 5 16 18 503 P0633503 EXTENSION SPRING 512 PSB101 CAP SCREW 10 24 X 1 1 4 5...

Страница 65: ...G0633 G0634 Jointer Planer Combo Machine 63 Fence Guard Breakdown List...

Страница 66: ...0 612 PLN01 LOCK KNOB 3 8 16 639 PB97 HEX BOLT 1 4 20 X 3 1 4 613 P0633613 PINION SHAFT 640 PSS11 SET SCREW 1 4 20 X 1 4 614 P0633614 FENCE SUPPORT 641 P0633641 KNOB SCREW 1 4 615 P0633615 PLASTIC PRO...

Страница 67: ...F PART DESCRIPTION REF PART DESCRIPTION 38 G8588 GRIZZLY NAMEPLATE SMALL 805 P0633805 DISCONNECT POWER LABEL 800 PLABEL 12 READ MANUAL 2 X 3 5 16 806 P0633806 CHANGING OPERATIONS WARNING LABEL 801 PLA...

Страница 68: ...zly shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages a...

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