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Greenlee / A Textron Company 

7

 

4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

EK410 Battery-powered Crimping Tool

Operation

 (cont’d)

Charging the Battery

Read the instructions supplied with the battery charger.

LED Display

This tool is equipped with a special circuit board incor-

porating several important features to inform the user 

about the currect status of the unit. The LED signals in 

the following cases:

Crimping Cable

1.  Press the locking flange and open the crimping 

head.

2.  Insert the properly assembled connector into the 

crimping head.

3.  Close the crimping head.
4.  Pull the trigger to make the crimp.
5.  Hold the trigger down until the crimping tool 

achieves pressure relief, which is accompanied by 

an audible “pop”.

6.  The crimping tool returns automatically.
7.  Position the crimping tool for next crimp. Repeat 

Steps 4 through 6 for the number of crimps as 

described in this manual.

8.  Open the crimping head and remove the connector.

Note:  If it is necessary to retract the ram before a crimp-

ing cycle is completed, push the retract button. Pushing 

the retract button will result in the complete retraction of 

the ram.

An incomplete crimp can cause a fire.
•  Use proper die, connector, and cable combina-

tions. Improper combinations can result in an 

incomplete crimp.

•  The relief valve will sound to indicate a 

completed crimp. If you do not hear the sound of 

the relief valve, the crimp is not complete.

Failure to observe these warnings could result in 

severe injury or death.

Crimping Direction

First Compression

Crimping Direction

SIDE A

Crimping Direction

SIDE B

First Compression

SIDE A

First Compression

SIDE B

Installing Dies

1.  Select the proper dies for the intended crimp.
2.  Slide the die into the crimping head until it “snaps” 

into place.

3.  Properly position the second die. Repeat Step 2.

Preparing Cable

Follow the lug manufacturer’s instructions for appropri-

ate cable strip length.

  Signal 

Duration 

When it occurs 

What it means

   

a few seconds of 

battery insertion  self check - O.K. 

   

flashing

   

glowing for 

after crimp 

battery discharged 

   

20 seconds

   

flashing for 

after crimp 

time for inspection 

   

20 seconds (2Hz) 

 

and preventive 

   

 

 

maintenance

   

20 sec. glowing 

after crimp 

battery discharged— 

   

and flashing 

 

time for inspection 

   

intermittently 

 

and preventive 

   

 

 

maintenance

Содержание GATOR EK410

Страница 1: ...947994 REV 11 2006 Greenlee Textron Inc 12 06 Read and understand all of the instructions and safety information in this manual before operating or servicing this tool GATOR EK410 Battery powered Crimping Tool Serialnummer ...

Страница 2: ...Die Selection 8 Connector Selection 8 Maintenance 9 Troubleshooting 9 Illustrations 10 11 Parts List 12 Description The EK410 Battery powered Crimping Tool is a hand held self contained crimping tool intended to crimp copper and aluminum cable with KC4 type dies Safety Safety is essential in the use and maintenance of Green lee tools and equipment This manual and any markings on the tool provide i...

Страница 3: ...ath Skin injection hazard Do not use hands to check for oil leaks High pressure oil easily punctures skin causing serious injury gangrene or death If injured seek medical help immediately to remove oil Wear eye protection when operating or servicing this tool Failure to wear eye protection could result in serious eye injury from flying debris or hydraulic oil Do not use solvents or flammable liqui...

Страница 4: ... in damp or wet environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries in liquid Liquid may create a short circuit and damage the battery If batteri...

Страница 5: ...ttery Lock 5 Battery Cartridge 6 Trigger 7 Latch 8 LED Display Crimping Tool Length 356 mm 14 Width 60 mm 2 3 8 Depth 80 mm 3 1 8 Mass Weight with battery 1 6 kg 3 5 lb Sound Level 75 dB A at 1 meter Vibration 2 5 m s2 Hydraulic Oil Shell Tellus T 15 Crimping Capacities Maximum Crimping Force 35 kN 4 tons Average Crimping Time 4 seconds Average Crimps per Charge approximately 85 Battery Charging V...

Страница 6: ... environ ments however we recommend air drying the tool before use if it becomes soaked Use this tool for the manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Pinch points Keep hands away from the crimping head when crimping Failure to observe this warning could result in severe injury or death Electric shock hazard This tool is not ...

Страница 7: ... the retract button Pushing the retract button will result in the complete retraction of the ram An incomplete crimp can cause a fire Use proper die connector and cable combina tions Improper combinations can result in an incomplete crimp The relief valve will sound to indicate a completed crimp If you do not hear the sound of the relief valve the crimp is not complete Failure to observe these war...

Страница 8: ...nector brands Catalog UPC Cable Color Number Number Size Code KA4 8 12222 8 AWG Blue KA4 6 12223 6 AWG Gray KA4 4 12225 4 AWG Green KA4 2 12226 2 AWG Pink KA4 1 12227 1 AWG Gold KA4 1 0 12228 1 0 AWG Tan KA4 2 0 12229 2 0 AWG Olive Catalog UPC Cable Color Number Number Size Code KC4 8 02075 8 AWG Red KC4 6 02076 6 AWG Blue KC4 4 02077 4 AWG Gray KC4 2 02078 2 AWG Brown KC4 1 02079 1 AWG Green KC4 ...

Страница 9: ...the battery is holding its charge Tool is inoperative Dirt contaminants etc in ram area Clean tool of tool Crimping tool battery contacts Reform contacts damaged Tool components worn or damaged Return tool to an authorized Greenlee service center Dies stop during operation Oil level is low Return tool to an authorized Greenlee service center Air in hydraulic system Pull trigger and hold retract bu...

Страница 10: ...pany 10 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool 7 8 9 90 91 92 17 101 94 93 95 96 100 99 98 97 102 141 10 11 146 12 15 144 143 147 142 148 145 141 140 140 Illustrations Main ...

Страница 11: ... 61109 2988 USA 815 397 7070 EK410 Battery powered Crimping Tool Illustrations cont d Pump Housing Unit Relief Valve Unit and Piston Pump Assembly 56 54 53 52 55 50 30 31 32 33 34 35 36 37 38 39 51 123 122 121 120 50 70 71 72 73 74 76 78 75 79 Motor Assembly ...

Страница 12: ...019740 Gear lube 1 5 g 1 78 50109332 Motor adapter 1 79 50018965 Motor electric 1 50018981 Head unit includes 90 102 90 50019210 Bolt shoulder 1 91 50019058 Disc 1 92 50019236 Spring 1 93 50034324 Retaining ring 4 94 50019198 Pin 2 95 50019295 Screw 1 96 50019678 Spring 2 97 50019031 Movable head 1 98 50019694 Pin 1 99 50019775 Screw 1 100 50019201 Ram adapter 1 101 50019040 Latch head 1 102 50019...

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