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INSTRUCTION MANUAL

GATOR

CK12ID

Dieless Crimping Tool

120 Volt and 230 Volt

Read

and

understand

all of the instructions and

safety information in this manual before operating

or servicing this tool.

52020521 REV 3

5/08

Serialnummer

Содержание GATOR CK12ID

Страница 1: ...2ID Dieless Crimping Tool 120 Volt and 230 Volt Read and understand all of the instructions and safety information in this manual before operating or servicing this tool 52020521 REV 3 2008 Greenlee T...

Страница 2: ...el Replacement manuals are available upon request at no charge at www greenlee textron com Do not discard this product or throw away For recycling information go to www greenlee com All specifications...

Страница 3: ...es or other materials Using this crimping tool in a hazardous environment can result in a fire or explosion Failure to observe this warning will result in severe injury or death Electric shock hazard...

Страница 4: ...ilure to observe this warning could result in serious injury gan grene or death IMPORTANT SAFETY INFORMATION Do not use solvents or flammable cleaners to clean the tool body Solvents could ignite caus...

Страница 5: ...without a connector in place Damage to the ram or crimping tool head may result This tool is not designed for continuous use After 20 to 30 crimping cycles allow the crimping tool to cool for 20 minut...

Страница 6: ...Reservoir Cover 8 Lanyard Ring 9 Power Cord Specifications Crimping Tool Length 426 7 mm 16 8 Width 73 7 mm 2 9 Height 337 8 mm 13 3 Mass Weight 6 3 kg 13 9 lb Sound Level 75 dB A at 1 meter Vibratio...

Страница 7: ...in severe injury or death This tool is not designed for continuous use After 20 to 30 crimping cycles allow the crimping tool to cool for 20 minutes Do not place the tool in a vise The crimping tool...

Страница 8: ...will be evenly spaced between the connec tor marks Always make the first crimp nearest the tang 6 Depress the trigger to advance the indenter Hold the trigger down until the indenter automatically beg...

Страница 9: ...il Cable Size 1000 kcmil Copper Cable Size 4 AWG 1000 kcmil PIK BCUA Copper Connector Type Anderson Blackburn FCI Burndy Ilsco Panduit T B Penn Union Tyco AMP Copper Splices VHSS CSP YS L CT SCSS 5450...

Страница 10: ...lp immedi ately to remove oil After use 1 Wipe all tool surfaces clean with a damp cloth and mild detergent Do not use solvents or flammable cleaners to clean the tool body Solvents could ignite causi...

Страница 11: ...Sensor 2 Lift the latch to open the crimping head and install the adapter between the indenter and crimp head Locate the round end of the adapter against the indenter and close the crimp head against...

Страница 12: ...is inoperative Dirt contaminants etc in ram area of tool Clean tool Tool components worn or damaged Return tool to a Greenlee Authorized Service Center Indenter does not advance completely Oil level...

Страница 13: ...servoir O ring 80 Gently tug it over the reservoir 2 Remove the reservoir 74 3 Remove the pump piston 152 4 Remove the screw plug 151 piston seal 153 pump piston 150 valve stem 156 and spring 155 Repl...

Страница 14: ...Install the release lever 113 so that the forked end engages the unloading valve subassembly between the adjusting nut 126 and the support ring 127 Install the screw 114 5 Insert the threaded bushing...

Страница 15: ...mm to 5 207 mm 195 to 205 If the dimension is outside this range remove set screw 28 and indenter 25 to increase distance remove a spacer 23 24 to decrease distance add a spacer 23 24 205 195 8 Insta...

Страница 16: ...CK12ID Dieless Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 16 Illustration 2 52 50B 52 52 50C 3 1 50A 50D 51 53 56 55 10 9 54 8 7 14 15 16 52 58...

Страница 17: ...Dieless Crimping Tool Greenlee A Textron Company 4455 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 17 Illustration Crimp Head Assembly 29 25 22 27 27 30 26 20 26 31 26 24 23 28 31 34 17 18 26 21...

Страница 18: ...55 Boeing Dr Rockford IL 61109 2988 USA 815 397 7070 18 Illustration 72 73 83 79 84 70 80 71 76 74 82 85 77 78 92 91 101 93 109 115 114 112 110 100 102 103 96 108 113 94 155 156 150 153 151 154 128 12...

Страница 19: ...943 Stop 1 20 52020271 Yoke 1 21 O ring 1 22 52020510 Ram 1 23 52020512 Spacer 010 x 1 181 x 531 as needed 24 50337300 Spacer 025 x 997 x 549 as needed 25 52025013 Indenter 1 26 90513533 Retaining rin...

Страница 20: ...1 85 50041983 Ring 1 89 52024234 Cable tie 1 50015583 Motor assembly 120 volt includes 90A and 91 112 50016059 Motor assembly 230 volt includes 90B and 91 112 90A 50015770 Motor 120 volt 1 90B 5001606...

Страница 21: ...ing 1 129 50058770 Needle valve 1 130 50019015 Spring 1 50013483 Piston pump assembly includes 150 156 150 50058916 Pump piston 1 151 50103652 Screw plug 1 152 50103709 Pump piston 1 153 Piston seal 1...

Страница 22: ...ax 815 397 1865 Canada 800 435 0786 Fax 800 524 2853 International 1 815 397 7070 Fax 1 815 397 9247 4455 Boeing Drive Rockford IL 61109 2988 USA 815 397 7070 An ISO 9001 Company Greenlee Textron Inc...

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