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12

Energy Recovery Ventilator

Frost Control

Extremely cold outdoor air temperatures can cause 
moisture condensation and frosting on the energy 
recovery wheel. Frost control is an optional feature 
that will prevent/control wheel frosting. Three options 
are available: 
 

1.  Timed exhaust frost control

 

2.  Electric preheat frost control

 

3.  Modulating wheel frost control

All of these options are provided with a thermodisc 
mounted in the outdoor air intake compartment and a 
pressure sensor to monitor pressure drop across the 
energy wheel.

An outdoor air temperature of below 5ºF and an 
increase in pressure drop would indicate that frost is 
occurring. Both the pressure sensor and the outdoor 
air thermodisc must trigger in order to initiate frost 
control. The two sensors together ensure that frost 
control is only initiated during a real frost condition. 

Timed exhaust frost control

 includes a timer 

in addition to the thermodisc and wheel pressure 
sensor. When timed exhaust frost control is initiated, 
the timer will turn the supply blower off. Time exhaust 
using default timer setting will shut down the supply 
fan for 5 minutes every 30 minutes to allow exhaust 
to defrost energy wheel. Use the test procedure 
in the Optional Start-Up Accessories section for 
troubleshooting.

Electric preheat frost control

 includes an electric 

heater (at outdoor air intake) in addition to the 
thermodisc and pressure sensor on wheel. When 
electric preheat frost control is initiated, the electric 
preheater will turn on and warm the air entering 
the energy wheel to avoid frosting. Use the test 
procedure in the Optional Start-Up Accessories 
section for troubleshooting.

Modulating wheel frost control

 includes a variable 

frequency drive (VFD) in addition to the thermodisc 
and pressure sensor. When modulating wheel frost 
control is initiated, the VFD will reduce the speed 
of the wheel. Reducing the speed of the energy 
wheel reduces its effectiveness, which keeps the 
exhaust air condition from reaching saturation, thus, 
eliminating condensation and frosting. If the outdoor 
air temperature is greater than the frost threshold 
temperature OR the pressure differential is less than 
the set point, the wheel will run at full speed. If the 
outdoor air temperature is less than 5ºF AND the 
pressure differential is greater than the set point, the 
wheel will run at reduced speed until the pressure 
differential falls below the set point. The VFD will be 
fully programmed at the factory. 

Variable Frequency Drives (VFD)

VFDs are used to control the speed of the fan as 
either multi-speed or modulating control. Multi-
speed VFDs reference a contact which can be made 
by a switch or a sensor with a satisfied set point. 
Modulating control references a 2-10 VDC signal 
to the VFD which will vary the fan speed from a 
minimum 50% to full 100% rpm. An optional CO

2

 

sensor is available to provide both a set point contact 
or a modulating 2-10 VDC signal. 

CO

2

 Sensor 

This accessory is often used in Demand Control 
Ventilation (VDC) applications. The factory provided 
sensors can either be set to reference a set point for 
multi-speed operation, or output a 2-10 VDC signal to 
modulate the fan speed. These can either be shipped 
loose to mount in the ductwork, or can be factory 
mounted in the return air intake. Follow instructions 
supplied with sensor for installation and wiring 
details.

Rotation Sensor

The rotation sensor monitors energy wheel rotation. If 
the wheel should stop rotating, the sensor will close a 
set of contacts in the unit control center. Field-wiring 
of a light (or other alarm) between terminals R and 
12 in the unit control center will notify maintenance 
personnel when a failure has occurred.

Dirty Filter Sensor

Dirty filter sensors monitor pressure drop across the 
outdoor air filters, exhaust air filters, or both. If the 
pressure drop across the filters exceeds the set point, 
the sensor will close a set of contacts in the unit 
control center. Field-wiring of a light (or other alarm) 
to these contacts will notify maintenance personnel 
when filters need to be replaced. The switch has not 
been set at the factory due to external system losses 
that will affect the switch. This switch will need minor 
field adjustments after the unit has been installed 
with all ductwork complete. The dirty filter switch is 
mounted in the exhaust inlet compartment next to the 
unit control center or in unit control center.

Service Outlet

120 VAC GFCI service outlet ships loose for field 
installation. Requires separate power source so 
power is available when unit main disconnect is 
turned off for servicing.

Содержание ERVe

Страница 1: ...codes as well as the National Electrical Code NEC the National Fire Protection Agency NFPA where applicable Follow the Canadian Electric Code CEC in Canada 2 All moving parts must be free to rotate wi...

Страница 2: ...ve been received If any items are missing report shortages to your local representative to arrange for obtaining missing parts Sometimes it is not possible that all items for the unit be shipped toget...

Страница 3: ...ct Overview The ERVe brings in fresh outdoor air and removes stale exhaust air Prior to discharging the exhaust air the energy recovery wheel transfers energy from the exhaust air to the outdoor air a...

Страница 4: ...4 21 8 23 9 All dimensions are in inches Door handles hinges and other protrusions are not included in the dimensions above Dimensions are rounded up to the nearest 1 inch Duct Dimensions Unit Size A...

Страница 5: ...of a clearance of one inch must be maintained between the outside edges of the duct and combustible material in accordance with NFPA Standard 90A Unit Size A B Approx Weight lbs ERVe 20 22 37 825 ERVe...

Страница 6: ...ration it is important that the installation be level Shim as required to level 3 Install Ductwork Installation of all ducts should be done in accordance with SMACNA and AMCA guidelines Duct adapter p...

Страница 7: ...raight duct lengths were calculated based on 100 effective duct length requirements as prescribed in AMCA Publication 201 Calculated values have been rounded up to nearest foot Ductwork Connections Ex...

Страница 8: ...rating plate Voltage Imbalance In a 3 phase system excessive voltage imbalance between phases will cause motors to overheat and eventually fail Maximum allowable imbalance is 2 To determine voltage i...

Страница 9: ...gauge Control wires should not be run inside the same conduit as that carrying the supply power Make sure that field supplied conduit does not interfere with access panel operation If wire resistance...

Страница 10: ...R EXHAUST DIRTY FILTER SWITCH SUPPLY DIRTY FILTER SWITCH HOT COMMON Dirty Filter Indicator powered by others A W1 12 7 6 Y2 Y1 G C R UNIT ON OFF COOL STAGE 1 ECONOMIZER COOL STAGE 2 UNOCCUPIED RECIRCU...

Страница 11: ...modes are available 1 Stopping the wheel 2 Modulating the wheel Stopping the wheel A field supplied call for cool Y1 is required De energizing the wheel is accomplished one of three ways 1 The outdoor...

Страница 12: ...ill run at full speed If the outdoor air temperature is less than 5 F AND the pressure differential is greater than the set point the wheel will run at reduced speed until the pressure differential fa...

Страница 13: ...______ Start Up Company _______________________________ Phone Number _______________________________ Pre Start Up Checklist check as items are completed Disconnect and lock out all power switches Remo...

Страница 14: ...es No Wheel Rotation Sensor Yes No N A Yes No OA Dirty Filter Sensor Yes No N A Yes No EA Dirty Filter Sensor Yes No N A Yes No CO2 Sensor Yes No N A Yes No Service Outlet Yes No N A Yes No Remote Con...

Страница 15: ...fter adjustment Check pulleys and belts for proper alignment to avoid unnecessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line see diagrams in t...

Страница 16: ...s door and apply power Observe by opening door slightly remove filters if necessary to view wheel the wheel should rotate freely at about 20 40 RPM Energy Recovery Wheel The ERVe models contain a tota...

Страница 17: ...arameter value 6 Press the button to increase change the displayed parameter value 7 Press enter to accept the displayed value and store it in non volatile RAM 8 CHANGE STORED displays 9 Press enter t...

Страница 18: ...Hz TO CHANGE THE FACTORY SET Hz CHANGE THE FOLLOWING PARAMETERS PARAMETER A1 01 CHANGE TO 2 PARAMETER d1 02 FOR NEW 40Hz SETTING PARAMETER d1 01 FOR NEW 60Hz SETTING PARAMETER d1 03 FOR NEW 30Hz SETTI...

Страница 19: ...ers command the VFD to run at multiple speed settings Open Drive runs at 60 Hz SC to S4 Drive runs at 40 Hz SC to S5 Drive runs at 30 Hz CO2 Sensor Set Point Control A carbon dioxide sensor is provide...

Страница 20: ...ecel Time 600 C4 01 Torque Gain 0 6 C6 02 Carrier Frequency 2 D2 01 Ref Upper Limit 40 or 50 D2 02 Ref Lower Limit 5 E2 01 Motor Rated FLA Motor FLA E2 03 Motor No Load Current Must be less than FLA H...

Страница 21: ...periodically thereafter Fan Motors Motor maintenance is generally limited to cleaning and lubrication Cleaning should be limited to exterior surfaces only Removing dust and grease buildup on the moto...

Страница 22: ...ency of cleaning depends upon the cleanliness of the incoming air These filters should be cleaned prior to start up Clean filters by rinsing with a mild detergent in warm water Internal Filter Mainten...

Страница 23: ...does not affect its performance Thoroughly spray wheel matrix with household cleaner such as Fantastik or equivalent Gently rinse with warm water and using a soft brush remove any heavier accumulatio...

Страница 24: ...ult the factory Clearing Alarms Once the alarm has been identified and the cause has been removed e g replaced faulty sensor the alarm can be cleared from the display To clear an alarm perform the fol...

Страница 25: ...lease determine the following information Airflow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with SMACNA and AMCA guidelines Unit 1 Uni...

Страница 26: ...pressures are higher or lower than design If higher ductwork should be improved If lower fan rpm should be lower Blower rotation is incorrect Check rotation and reverse if necessary Motor voltage inc...

Страница 27: ...gy wheel runs intermittently Wheel motor overloads are tripping due to rubbing between wheel and air seals Recheck air seals make sure they are not too tight See Energy Recovery Wheel under Unit Start...

Страница 28: ..._________________________________________ _________________________________________________ _________________________________________________ _________________________________________________ ________...

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