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CONTENT

INTRODUCTION..................................................................................................................................1
SAFETY RULES....................................................................................................................................2
COMPONENT IDENTIFICATION.....................................................................................................4
POWER PANEL LIST ..........................................................................................................................6
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 1......................................................9
MAIN TECHNICAL SPECIFICATION AND DATA TABLE 2....................................................10
RUNNING CONDITION .................................................................................................................... 11

E

NVIRONMENT 

R

EQUIREMENT

............................................................................................................11

G

AS

R

EQUIREMENT

.............................................................................................................................11

OPERATION........................................................................................................................................12

P

RE

-

START 

P

REPARATION

....................................................................................................................12

Generator Location........................................................................................................................12
Remove tightening brackets ...........................................................................................................12
Install the Support Leg (only for CC1500~CC5000 frame type generator sets)............................12
Add Engine Oil...............................................................................................................................13
Connect Generator to Gas Supply Source .....................................................................................13
Connect the Storage Battery ..........................................................................................................13
Grounding ......................................................................................................................................14

S

TARTING THE 

E

NGINE

........................................................................................................................15

C

ONNECTING 

E

LECTRICAL 

L

OADS

......................................................................................................16

S

TOPPING THE 

E

NGINE

........................................................................................................................16

P

OWER 

M

ANAGEMENT

........................................................................................................................16

W

ATTAGE 

R

EFERENCE 

C

HART

.............................................................................................................17

MAINTENANCE .................................................................................................................................18

E

NGINE 

M

AINTENANCE

.......................................................................................................................19

Engine Oil ......................................................................................................................................19
Spark Plug......................................................................................................................................19
Air Filter ........................................................................................................................................20
Air-fuel Mixer.................................................................................................................................20
Cleaning .........................................................................................................................................20

G

ENERATOR 

M

AINTENANCE

...............................................................................................................21

M

AINTENANCE 

S

CHEDULE

..................................................................................................................21

COMMON BREAKDOWNS AND TROUBLESHOOTING...........................................................22
STORAGE ............................................................................................................................................23

E

NGINE 

S

TORAGE

................................................................................................................................23

G

ENERATOR 

S

TORAGE

........................................................................................................................23

TRANSPORTATION ..........................................................................................................................23
ACCESSORY .......................................................................................................................................24

H

OW TO INSTALL FOUR

-

WHEEL GENERATOR SET

.................................................................................24

H

OW TO INSTALL TWO

-

WHEEL 

(CC3000/4000/5000)

 GENERATOR SET

................................................25

H

OW TO INSTALL TWO

-

WHEEL 

(CC1500/2000)

 GENERATOR SET

.........................................................26

H

OW TO OPERATE DUAL FUEL 

(NG/LPG)

 GENERATOR SET

..................................................................27

GENERATOR CIRCUIT DIAGRAM ...............................................................................................28

Содержание CC1200-LPG

Страница 1: ...ect the Storage Battery 13 Grounding 14 STARTING THE ENGINE 15 CONNECTING ELECTRICAL LOADS 16 STOPPING THE ENGINE 16 POWER MANAGEMENT 16 WATTAGE REFERENCE CHART 17 MAINTENANCE 18 ENGINE MAINTENANCE 19...

Страница 2: ...ct model For example CC2000 LPG B ITEM MEANING CC Corporation code Shanghai Chenchang Power Technology Co Ltd 2000 product power code maximum output power 2000 W LPG Fuel abbreviation LPG liquefied pe...

Страница 3: ...r Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only approved spark plug testers Running engines produce heat Severe bur...

Страница 4: ...direct sunlight inside automobiles during hot weather directly in front of a heater etc Be sure to turn off the equipment and remove the battery after use Exceeding the generator s running capacity c...

Страница 5: ...rame Type 1 Exhaust Outlet 2 Alternator 3 Battery 4 Oil Filter Cap Dipstick 5 Oil Drain Plug 6 Spark Plug Cap 7 Choke Grip 8 Engine Switch 9 Recoil Starter Grip 10 Starter Plate 11 Air Filter 12 Mixer...

Страница 6: ...5 Portable Type 3 Muffler 2 Spark Plug Cap 11 Mixer 12 Air Filter 1 Choke Grip 4 Portable Handle 5 Alternator 6 Oil Filter Cap Dipstick 8 Oil Drain Plug 7 Engine 9 Recoil Starter Grip 10 Starter Plate...

Страница 7: ...A AC Overload Protector B DC Overload Protector C Receptacle D Power Indicator 2 E 12V DC Receptacle CC1200 Single Voltage Single phase recoil for portable type A Gas Inlet B Keyed Ignition C Circuit...

Страница 8: ...M Ground Terminal CC3000 CC4000 CC5000 Dual voltage Three phase with DC Terminal and Hour Meter A Gas Inlet B Keyed Ignition C Circuit Protector D AC Volt Meter E Ground Terminal F Circuit Breaker G...

Страница 9: ...Volt Meter E Ground Terminal F Circuit Breaker G AC Receptacle H AC Receptacle I AC Receptacle J Hour Meter K DC Overload Protector 6 L 12V DC Socket CC3000 CC4000 CC5000 Dual voltage Single phase wi...

Страница 10: ...ge Current DC 12V 8 3A Generator Mode Single Phase Synchronous Brush Brushless Alternator Single Phase Synchronous Brush Alternator Power Code CC152F LPG CC152F NG G CC168F LPG CC168F NG G CC168F LPG...

Страница 11: ...ous Brush Alternator Power Code CC177F LPG CC177F NG G CC182F LPG CC182F NG G CC188F LPG CC188F NG G Power Type Single Cylinder 4 stroke OHV Forced Air cooled BorehStroke mm 77 58 82 64 88 64 Displace...

Страница 12: ...9 0 87 psi Main Gas Valve should be equipped on main gas pipe LPG Powered Generator Set LPG Pressure Regulator should be equipped on LPG bottle Regulator outlet pressure should be as follow Type CC120...

Страница 13: ...maintenance and servicing Place the generator in a well ventilated area DO NOT place the generator near vents or intakes Remove tightening brackets I Be sure to remove the tightening brackets before...

Страница 14: ...two ends of approved gas pipeline 3 Attached the gas pipeline to the gas inlet and gas supply source 4 Use plus driver to tighten the clips on the ends of gas pipeline until it s not easy to pull dow...

Страница 15: ...our generator must be properly connected to an appropriate ground to help prevent electric shock We strongly recommend that you consult with a qualified electrician to ensure compliance with local ele...

Страница 16: ...the Starter Grip gently to prevent damage to the starter or housing For electric start Turn the Keyed Ignition to the Start position and hold until engine starts If the engine fails to start within fi...

Страница 17: ...Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to t...

Страница 18: ...0 AM FM Radio 300W 0 Garage Door Opener 1 2HP 500W 600W Battery Charger 12V DC 110W 0 Heating Cooling Air Conditioner 12000 BTU 1700W 2500W Fan 300W 600W Furnace Fan 1 3 HP 1200W 2000W Home Appliances...

Страница 19: ...rranty Tampering with the factory set governor will void your warranty To ensure the best quality use only genuine Green Power parts or their equivalents for repair or replacement MAINTENANCE SAFETY R...

Страница 20: ...the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 4 Make certain the...

Страница 21: ...aning DO NOT spray engine with water Water can contaminate the fuel system Use a damp cloth to clean exterior surfaces of the engine Use a soft bristle brush to remove dirt and oil Use an air compress...

Страница 22: ...ve dust dirt moisture or corrosive vapors Maintenance Schedule Follow the service intervals indicated in the schedule below Parts Maintenance Schedule Total runtime Item 50 Hrs 100 Hrs 200 Hrs 300 Hrs...

Страница 23: ...ed Review load and adjust See Power Management Gas pressure is out of range Change gas supply source or contact authorized agent High ambient temperature causes gas density reducing Adjust choke Runni...

Страница 24: ...or on the NG pipeline and disconnect from the generator 5 Drain all the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubr...

Страница 25: ...install four wheel generator set 1 Install the wheels washers pins and brake unit on the two axles separately 2 Fix the wheel kit with bolts at position 1 4 Be sure to use the Brake unit to hold the g...

Страница 26: ...hematic drawing as follow 1 Handle 2 Nut M8 3 Spring Pin with Nylon Rope 4 Bolt M8 45 5 Bolt M8 16 6 Nut M8 7 Supporting Bracket 8 Nut M8 9 Supporting Leg 10 Cotter Pin 11 Locked Spacer 12 Pneumatic T...

Страница 27: ...26 How to install two wheel CC1500 2000 generator set...

Страница 28: ...ual fuel NG LPG generator set Use NG Nature Gas Please turn the fuel switch at Position 1 Use LPG Liquefied Petroleum Gas Please turn the fuel switch at Position 2 1 2 Fuel Switch Engine Switch Fuel S...

Страница 29: ...28 Generator Circuit Diagram CC3000 4000 5000 single voltage generator with electric start circuit diagram...

Страница 30: ...29 CC3000 4000 5000 dual voltage generator with electric start circuit diagram...

Страница 31: ...30 CC5000 Three Phase generator with electric start circuit diagram...

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