background image

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 17/28 

 

 

 

 

 

xx.x V 

xxx A

 

xxx Ah 

x.x t

 

 

 

 

The Black Diamond Charger performs an exclusive charge cycle that is composed by stages 

at constant current and stages at pulsed current, with cool down pauses in between. 

The management of the charging curve is totally automatic. 

 

Depending on the programming of the Full Charge time window (Parameter 9), when the 

battery approaches the gassing voltage the charger may suspend the charge (typical 

opportunity charge cycle). In this situation, the display visualizes the message: 

 

 

 

DELAYED OVERCH. 

(hh.mm)A →  (hh.mm)B

 

 

 

Where (hh.mm)A represents the real time at that moment, and (hh.mm)B represents the 

beginning of the Full Charge / Overcharge time window. 

 

During the cool down pauses, that are normally inserted during the gassing phase, the 

display visualizes the message “Cooling”. 

 

 

 

xx.x V 

Cooling 

xxx Ah  

x.x t

 

 

 

 

 

EMERGENCY STOP  

 

 

 

If the battery doesn't reach the gassing voltage within a predetermined time, the charger will 

suspend the charge, and it will visualize the message 

 

 

EMERGENCY STOP 

VGAS NOT REACHED

 

 

 

In this case, the charge cannot proceed, and it's necessary to disconnect the battery. 

It's recommended to control the battery for damaged cells. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 17/28 

 

 

 

 

 

xx.x V 

xxx A

 

xxx Ah 

x.x t

 

 

 

 

The Black Diamond Charger performs an exclusive charge cycle that is composed by stages 

at constant current and stages at pulsed current, with cool down pauses in between. 

The management of the charging curve is totally automatic. 

 

Depending on the programming of the Full Charge time window (Parameter 9), when the 

battery approaches the gassing voltage the charger may suspend the charge (typical 

opportunity charge cycle). In this situation, the display visualizes the message: 

 

 

 

DELAYED OVERCH. 

(hh.mm)A →  (hh.mm)B

 

 

 

Where (hh.mm)A represents the real time at that moment, and (hh.mm)B represents the 

beginning of the Full Charge / Overcharge time window. 

 

During the cool down pauses, that are normally inserted during the gassing phase, the 

display visualizes the message “Cooling”. 

 

 

 

xx.x V 

Cooling 

xxx Ah  

x.x t

 

 

 

 

 

EMERGENCY STOP  

 

 

 

If the battery doesn't reach the gassing voltage within a predetermined time, the charger will 

suspend the charge, and it will visualize the message 

 

 

EMERGENCY STOP 

VGAS NOT REACHED

 

 

 

In this case, the charge cannot proceed, and it's necessary to disconnect the battery. 

It's recommended to control the battery for damaged cells. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 17/28 

 

 

 

 

 

xx.x V 

xxx A

 

xxx Ah 

x.x t

 

 

 

 

The Black Diamond Charger performs an exclusive charge cycle that is composed by stages 

at constant current and stages at pulsed current, with cool down pauses in between. 

The management of the charging curve is totally automatic. 

 

Depending on the programming of the Full Charge time window (Parameter 9), when the 

battery approaches the gassing voltage the charger may suspend the charge (typical 

opportunity charge cycle). In this situation, the display visualizes the message: 

 

 

 

DELAYED OVERCH. 

(hh.mm)A →  (hh.mm)B

 

 

 

Where (hh.mm)A represents the real time at that moment, and (hh.mm)B represents the 

beginning of the Full Charge / Overcharge time window. 

 

During the cool down pauses, that are normally inserted during the gassing phase, the 

display visualizes the message “Cooling”. 

 

 

 

xx.x V 

Cooling 

xxx Ah  

x.x t

 

 

 

 

 

EMERGENCY STOP  

 

 

 

If the battery doesn't reach the gassing voltage within a predetermined time, the charger will 

suspend the charge, and it will visualize the message 

 

 

EMERGENCY STOP 

VGAS NOT REACHED

 

 

 

In this case, the charge cannot proceed, and it's necessary to disconnect the battery. 

It's recommended to control the battery for damaged cells. 

The Black Diamond Charger performs an exclusive charge cycle that is composed 

by stages at constant current and stages at pulsed current, with cool down pauses 

in between. The management of the charging curve is totally automatic.
Depending on the programming of the Full Charge time window (Parameter 9), when 

the battery approaches the gassing voltage the charger may suspend the charge 

(typical opportunity charge cycle). In this situation, the display visualizes the message:

Where (hh.mm)A represents the real time at that moment, and (hh.mm)B represents 

the beginning of the Full Charge / Overcharge time window.
During the cool down pauses, that are normally inserted during the gassing phase, 

the display visualizes the message “Cooling”.

EMERGENCY STOP

If the battery doesn’t reach the gassing voltage within a predetermined time, the 

charger will suspend the charge, and it will visualize the message:
In this case, the charge cannot proceed, and it’s necessary to disconnect the battery. 

It’s recommended to control the battery for damaged cells.

AC INPUT BLACK OUT

If there is a black-out of the AC input, while the charge is in progress, the charger 

will shut down, while the charge parameters will remain in memory.

When the AC input will be recovered, the charger will restart the charge cycle 

automatically, and the display will show the message:

OVERCURRENT PROTECTION

If the AC input voltage is abnormally high and/or the AC input adjustments have not 

been done  correctly (See  Chapter  “INSTALLATION”),  the  charging  current  may  

reach  an excessive value.

In this case, the charger will suspend the charge, and the display will visualize 

the message:
The charge will not proceed, and it’s necessary to disconnect the battery.

It’s  recommended  to  control  the  AC  input  connections  of  the  charger,  

as  explained  in Chapter 3 “INSTALLATION”.

It’s recommended to verify the condition of the battery, as it may have one or more cells in short circuit.

AUTOMATIC STOP

The charger shuts down automatically when the charge is correctly complete, and 

it will visualize the message:

At this time it’s possible to disconnect the battery.

EQUALIZE CYCLE – AUTOMATIC (CLOCK MODE)                                                                    

At the end of the charge, if the battery is left connected to the charger for a sufficient time, the charger  activates  the  

Equalize  cycle  automatically,  based  upon  the  programmed schedule.

If the charge cycle ends outside of the programmed Equalize time window, the charger 

remains in stand-by mode, and the display shows the message:

Where DAY and TIME represent the beginning of the programmed Equalize time window.

EQUALIZE CYCLE – MANUAL                                                               

During the charging of the battery the operator can scroll the menu of the display, and 

he can force a EQ manual cycle at the end of this cycle.

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 18/28 

 

 

 

AC INPUT BLACK OUT  

 

 

 

If there is a black-out of the AC input, while the charge is in progress, the charger will shut 

down, while the charge parameters will remain in memory. 

 

When the AC input will be recovered, the charger will restart the charge cycle automatically, 

and the display will show the message: 

 

 

RESTART AFTER 

POWER SUPPLY OFF

 

 

 

OVERCURRENT PROTECTION                                                                                                

 

 

If  the  AC  input  voltage  is  abnormally  high  and/or  the  AC  input  adjustments  have  not  been 

done   correctly   (See   Chapter   “INSTALLATION”),   the   charging   current   may   reach   an 

excessive value. 

 

In this case, the charger will suspend the charge, and the display will visualize the message: 

 

 

CURRENT 

TOO HIGH

 

 

 

The charge will not proceed, and it's necessary to disconnect the battery. 

It's  recommended  to  control  the  AC  input  connections  of  the  charger,  as  explained  in 

Chapter 3 “INSTALLATION”. 

It's recommended to verify the condition of the battery, as it may have one or more cells in 

short circuit. 

 

 

 

AUTOMATIC STOP 

DES AUFLADEN  

 

 

The  charger  shuts  down  automatically  when  the  charge  is  correctly  complete,  and  it  will 

visualize the message: 

 

 

 

CHARGE 

COMPLETE

 

 

 

 

At this time it's possible to disconnect the battery. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 18/28 

 

 

 

AC INPUT BLACK OUT  

 

 

 

If there is a black-out of the AC input, while the charge is in progress, the charger will shut 

down, while the charge parameters will remain in memory. 

 

When the AC input will be recovered, the charger will restart the charge cycle automatically, 

and the display will show the message: 

 

 

RESTART AFTER 

POWER SUPPLY OFF

 

 

 

OVERCURRENT PROTECTION                                                                                                

 

 

If  the  AC  input  voltage  is  abnormally  high  and/or  the  AC  input  adjustments  have  not  been 

done   correctly   (See   Chapter   “INSTALLATION”),   the   charging   current   may   reach   an 

excessive value. 

 

In this case, the charger will suspend the charge, and the display will visualize the message: 

 

 

CURRENT 

TOO HIGH

 

 

 

The charge will not proceed, and it's necessary to disconnect the battery. 

It's  recommended  to  control  the  AC  input  connections  of  the  charger,  as  explained  in 

Chapter 3 “INSTALLATION”. 

It's recommended to verify the condition of the battery, as it may have one or more cells in 

short circuit. 

 

 

 

AUTOMATIC STOP 

DES AUFLADEN  

 

 

The  charger  shuts  down  automatically  when  the  charge  is  correctly  complete,  and  it  will 

visualize the message: 

 

 

 

CHARGE 

COMPLETE

 

 

 

 

At this time it's possible to disconnect the battery. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 18/28 

 

 

 

AC INPUT BLACK OUT  

 

 

 

If there is a black-out of the AC input, while the charge is in progress, the charger will shut 

down, while the charge parameters will remain in memory. 

 

When the AC input will be recovered, the charger will restart the charge cycle automatically, 

and the display will show the message: 

 

 

RESTART AFTER 

POWER SUPPLY OFF

 

 

 

OVERCURRENT PROTECTION                                                                                                

 

 

If  the  AC  input  voltage  is  abnormally  high  and/or  the  AC  input  adjustments  have  not  been 

done   correctly   (See   Chapter   “INSTALLATION”),   the   charging   current   may   reach   an 

excessive value. 

 

In this case, the charger will suspend the charge, and the display will visualize the message: 

 

 

CURRENT 

TOO HIGH

 

 

 

The charge will not proceed, and it's necessary to disconnect the battery. 

It's  recommended  to  control  the  AC  input  connections  of  the  charger,  as  explained  in 

Chapter 3 “INSTALLATION”. 

It's recommended to verify the condition of the battery, as it may have one or more cells in 

short circuit. 

 

 

 

AUTOMATIC STOP 

DES AUFLADEN  

 

 

The  charger  shuts  down  automatically  when  the  charge  is  correctly  complete,  and  it  will 

visualize the message: 

 

 

 

CHARGE 

COMPLETE

 

 

 

 

At this time it's possible to disconnect the battery. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 19/28 

 

 

 

EQUALIZE CYCLE – AUTOMATIC  (clock mode)                                                                   

 

 

 

At the end of the charge, if the battery is left connected to the charger for a sufficient time, 

the   charger   activates   the   Equalize   cycle   automatically,   based   upon   the   programmed 

schedule. 

 

If  the  charge  cycle  ends  outside  of  the  programmed  Equalize  time  window,  the  charger 

remains in stand-by mode, and the display shows the message: 

 

 

 

DELAYED EQUALIZE 

DAY 

TIME

 

 

 

Where DAY and TIME represent the beginning of the programmed Equalize time window. 

 

 

EQUALIZE CYCLE – MANUAL  

 

 

 

During the charging of the battery the operator can scroll the menu of the display, and he can 

force a EQ manual cycle at the end of this cycle. 

 

FORCE MANAUL EQ 

ENABLED

 

 

 

 

 

 

DESULFATION                                                                                                                           

 

 

 

The  operator  can  every  time  interrupt  the  standard  charging  and  enable  with  a  easy 

procedure a special desulfation cycle. During the charging the operator can press Enter few 

seconds and the display shows a desulfation menu, in this menu the operator can select the 

time  during  of  desulfation  and  the  type  of  restart  of  desulfation,  infact  sometimes  it  is 

strategic important to complete a standard charging after a completed desulfation cycle. 

[V.140 – January 2011]

 

IBCI BLACK DIAMOND

 

User's Manual

 

Page 19/28 

 

 

 

EQUALIZE CYCLE – AUTOMATIC  (clock mode)                                                                   

 

 

 

At the end of the charge, if the battery is left connected to the charger for a sufficient time, 

the   charger   activates   the   Equalize   cycle   automatically,   based   upon   the   programmed 

schedule. 

 

If  the  charge  cycle  ends  outside  of  the  programmed  Equalize  time  window,  the  charger 

remains in stand-by mode, and the display shows the message: 

 

 

 

DELAYED EQUALIZE 

DAY 

TIME

 

 

 

Where DAY and TIME represent the beginning of the programmed Equalize time window. 

 

 

EQUALIZE CYCLE – MANUAL  

 

 

 

During the charging of the battery the operator can scroll the menu of the display, and he can 

force a EQ manual cycle at the end of this cycle. 

 

FORCE MANAUL EQ 

ENABLED

 

 

 

 

 

 

DESULFATION                                                                                                                           

 

 

 

The  operator  can  every  time  interrupt  the  standard  charging  and  enable  with  a  easy 

procedure a special desulfation cycle. During the charging the operator can press Enter few 

seconds and the display shows a desulfation menu, in this menu the operator can select the 

time  during  of  desulfation  and  the  type  of  restart  of  desulfation,  infact  sometimes  it  is 

strategic important to complete a standard charging after a completed desulfation cycle. 

Содержание GECI

Страница 1: ...n t use the charger near flammable materials 6 DO NOT obstruct the ventilation slots and leave sufficient free space around the unit 7 DO NOT expose the charger to liquids or excessive dust 8 Check th...

Страница 2: ...automatic algorithm for the compensation of the voltage drop of the charging leads These functionalities are programmable through an Advanced Configuration Menu Please call your service technician for...

Страница 3: ...plastic protection Connect the charger to main supply SELECTION BOARD IN POSITION 208 240 VAC SELE I Page 5 28 ACI NPUTVOLTAGESELECTION208 240or480VAC The three phase models may be configured for 208...

Страница 4: ...use the charger it s necessary to control that the ventilation slots are not obstructed and that all the safety precautions reported in this manual are respected GECI BLACK DIAMOND CHARGER STARTUP SE...

Страница 5: ...onal is connected the charger compensate the gassing voltage VS temperature of the electrolyte PARAMETER 4 MAXIMUM VOLTAGE Programmable values from 2 40 to 2 80 V Cell or DISABLED Default value 2 80 V...

Страница 6: ...25 of C and it should be programmed to operate with charge charging curve A WSa Automatic Algorithm EXAMPLE 3 If the battery capacity is 720 Ah and the time available for charging it is 7 8 hours the...

Страница 7: ...lled and properly configured will be charged Disabled The communication of the charger with WBMs is disabled and any battery with correct voltage will be charged Optional When a battery is connected t...

Страница 8: ...nding on the programmed start time window Parameter 8 the charger may enter in stand by mode and the display visualizes the message DELAYED START hh mm A hh mm B Where hh mm A represents the real time...

Страница 9: ...ient time the charger activates the Equalize cycle automatically based upon the programmed schedule If the charge cycle ends outside of the programmed Equalize time window the charger remains in stand...

Страница 10: ...ion that are during the normal charge cycle DISCONNECTION OF THE BATTERY DURING THE CHARGE WARNING DON T DISCONNET THE BATTERY DURING THE C RISK OF EXPLOSION Ifit snecessarytodisconnectthebatterywhile...

Страница 11: ...ensure that the position of the battery power cables and charger cables are correct As illustrated below it is important that the cables are not overlapping or entwined in the cables of another batter...

Страница 12: ...lly Equalize completed successfully Refresh Cycle NOT executed because battery was disconnected 08 Charge completed successfully Equalize completed successfully Refresh Cycle started but not completed...

Страница 13: ...ification Module WBM 37 Charge never started The battery has been disconnected while the charger was communicating with the Battery Identification Module WBM 38 Desulphation cycle NOT completed The ba...

Страница 14: ...ed the WBM communicate that the voltage of battery is not compatible with this charger 76 Emergency Stop Maximum temperature exceeded during desulphation GROUP 5 WARNING MESSAGES 80 Maximum finishing...

Страница 15: ...O OR AFFECTING THIS WRITTEN WARRANTY 2 7 2018 rev1tv TM GECI BLACK DIAMOND CHARGER WARRANTY GECI BATTERY CHARGERS DIAMOND SERIES GREEN BLACK RED and ORANGE Green Energy Concepts Inc hereinafter called...

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