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5.1
Starter / Alternator ................................................................................................................
21
5.2
Electrical Control Panel ........................................................................................................ 21
5.3 Battery
................................................................................................................................. 21
5.4 Alternator .............................................................................................................................
22
5.5
Alternator regulator............................................................................................................... 22
5.6 Operating conditions ............................................................................................................ 22
5.7 Danger and cause of failure .................................................................................................. 23
Section 6.
Engine Operation ........................................................................................................
24
6.1 Standard and Typical Operating Conditions .......................................................................... 24
6.2 Starting the Engine ............................................................................................................... 25
6.2.1 Safety Instructions ............................................................................................................ 25
6.2.2 First time start after installation ........................................................................................ 25
6.2.3 In case of key start ........................................................................................................... 26
6.2.4 In case of push button start ............................................................................................... 27
6.2.5 AMF operation start up ...................................................................................................... 27
6.3 Stopping the engine .............................................................................................................. 27
6.4 Safety stop .......................................................................................................................... 27
6.5 Running in ............................................................................................................................ 28
Section 7.
Service and Maintenance ..........................................................................................
29
7.1 Maintenance of Lube oil system .......................................................................................... 29
7.1.1 General ............................................................................................................................. 29
7.1.2 Changing Lube Oil ............................................................................................................. 30
7.1.3 Checking Oil Level ............................................................................................................ 30
7.1.4 Changing Oil Filter with oil ................................................................................................ 31
7.2 Maintenance of Fuel System ............................................................................................... 31
7.2.1 Fuel Filter .......................................................................................................................... 31
7.2.2 Fuel Strainer ...................................................................................................................... 32
7.2.3 Fuel Injection Pump .......................................................................................................... 32
7.2.4 Injector NOP Adjustment ................................................................................................... 33
7.2.5 Dry Type Air Cleaner ......................................................................................................... 33
7.3 Inspection and Checking of V Belt Tension .......................................................................... 33
7.4 Checking and Adjustment of Valve Clearance ...................................................................... 33
7.5 Flywheel Run out ................................................................................................................. 33
7.6 Timing Gear ......................................................................................................................... 33
7.7 Maintenance of Cooling System ........................................................................................... 33
7.8 Battery Checking Instructions .............................................................................................. 33
7.9 Electronic Governor and Actuator Fitment ............................................................................ 34
7.10 Maintenance Schedule ....................................................................................................... 35
Section 8.
Engine Preservation .....................................................................................................
40
8.1 Engine preservation during prolonged period of non-usage ................................................... 40
8.2 Putting a preserved engine back into operation ................................................................... 41
Section 9.
Installation Do’s and Don’ts .........................................................................................
42
9.1 Do’s ..................................................................................................................................... 42
9.2 Don’ts .................................................................................................................................. 42
Section 10. GCL Regional office and dealer addresses ............................................................. 43
Section 11. Index ............................................................................................................................ 70
ii
Table of Contents, continued