Item
Daily or Shift (10 Hour Maximum) Lubrication & Maintenance
Air Cleaner Condition indicator (observe with engine running at full throttle
clean or replace as required - item 10 is air cleaner)
Fuel T
ank (fill at end of work shift to minimize condensation)
Engine Crankcase Dipstick (check level & refill as req’d - item 29 is filler cap)
Tires (check for damage & proper pressure)
Front std. - 15:00 x 22.5, 16 ply - 85 psi
Rear std. - 10:00 x 20, 14 ply - 75 psi 8
Front option - 10:00 x 20, 14 ply - 85 psi
At End of First 40 Hours
Transmission Drain Plug (drain & refill to level - item 36 is level plug)
Transfer Case Drain Plug (drain & refill to level - item 41 is level plug)
Weekly (50 Hour Maximum) Lubrication & Maintenance
(include all previous periodic services)
Coolant Expansion T
ank (check level & refill as req’d)
Fuel/Water Separator (drain water & sediment - behind engine compartment)
Air Reservoir Drain (at end of work shift drain reservoirs & inspect for excessive
moisture - a slight accumulation is normal - service air drier as req’d)
At End of First 30 Days
Check torque of all items listed in T
orque Chart - page 36
Monthly (125 Hours Maximum) Lubrication & Maintenance
(includes all previous periodic services)
Steering Cylinder Pivots
Batteries (check electrolyte level & refill as req’d)
Wheel Pivot Trunnions
Tie Rod Ends
Slack Adjusters
Front Deferential Level Plug (check level & refill as req’d)
Clutch Pedal Pivot Shaft
Shift T
ower Shaft
Shift Linkage Universal Joints
Front Axle Drive Splines
Air Drier (refer to page 20 of this manual)
Steering Column Universal Joints
Power Steering Reservoir (check level & refill as req’d)
LUBRICA
TION NOTES:
See recommended lubricants (page 36).
Clean lubrication fittings before lubricating.
Lubricate points indicated by dotted leaders on both sides of
machine.
Check lubricant levels when lubricant is cool.
CAUTION
Service intervals are based on carrier usage of 250 hours annually
. Use of your unit
may vary significantly and you must adjust service frequency for your usage to obtain
maximum service life. Frequency headings in the following schedule indicate a
calendar limit and an operating hour limit. Perform service at whichever interval
occurs first.
Item
Monthly Lubrication & Maintenance (cont.)
Clutch Throwout Shaft Bearings
Transmission Fill & Level Plug (check level & refill as req’d)
Universal Joints
Drive Shaft Splines
Transfer Case Fill & Level Plug (check level & refill as req’d)
Rear Differential Fill & Level Plugs (check level & refill as req’d)
Walking Beam Pivots
Drag Link Ball Joints
Spring Anchor Pins
Clutch Throwout Bearing (lubricate sparingly)
Quarterly (250 Hours Maximum Lubrication & Maintenance
(includes all previous periodic services)
Engine Oil Filter (replace element at each oil change - 250 hours maximum)
C
rankcase Drain Plug (drain & refill to level on dipstick - item 25 is fill cap-250
hour maximum)
Semi-Annual (750 Hours Maximum Lubrication & Maintenance
(include all previous periodic services)
Brake Camshaft (lubricate sparingly)
Wheel Bearings (front axle) (remove, clean, pack & install)
Slack Adjusters (inspect by performing services described inside back cover of
this manual)
Front Differential Breather (remove, clean & install)
Shift T
ower Breather (remove, clean & install)
Steering Gear Dirt Seal (purge old grease slowly using manual grease gun)
Steering Shaft Splines
Transmission Breather (remove, clean & install)
Rear Differential Breathers (remove, clean & install)
Engine Drive Belt (check condition - replace as req’d)
Check torque of all items listed in torque chart-page 36
Annual (1500 Hours Maximum) Lubrication & Maintenance
(includes all previous periodic services)
Front Differential Drain Plug (drain & refill)
Fuel Filters (rep ace elements)
Differential Filter (replace element)
Wheel Ends (fill to level with level plug at 3 or 9 o’clock position)
Air Drier (refer to page 20 of this manual) 1
Cooling System (replace coolant per manufacturer’s suggestion)
Coolant Filter (replace element)
Steering System (drain & refill)
Rear Differential Drain Plugs (drain & refill)
Transmission Drain Plug (drain & refill)
Transfer Case Drain Plug (drain & refill)
Drain lubricants after operation when lubricant is hot.
Clean filter and air cleaner housing cleaning solvent or
diesel fuel. Dry using lint free cloth or compressed air
.
Clean reusable filter elements in accordance with manufacturer’s
recommended method (ref. service manual).
Apply a light coating of engine oil to all linkage pivot points.
9.
12.
32.
54.
51.
52.
1.
11
.
24.
2.
3.
6.
7.
14.
16.
17.
18.
19.
20.
23.
27.
34.
Lube
Symbol
No. of
Points
-
DF
EO
-
-
-
EO
EO
AF
-
-
CG
-
CG
CG
CG
GO
CG
CG
CG
CG
-
CG
AT
F
1
1
2
8
2
1
1
1
1
2
2
2
4
2
6
1
2
1
2
2
1
2
1
Lube
Symbol
No. of
Points
CG
EO
CG
CG
EO
GO
CG
CG
CG
CG
-
EO
CG
CG
-
-
-
CG
CG
-
-
-
-
GO
-
-
GO
-
AF
-
AT
F
GO
EO
EO
35.
36.
38.
39.
41.
42.
45.
46.
48.
50.
31.
49.
4.
5.
14.
21.
22.
25.
28.
37.
43.
47.
l
8.
1
1
& 33.
13.
15.
23.
26.
30.
34.
44.
51.
52.
l
l
l
l
l
2
1
8
4
1
2
2
2
2
1
1
1
4
2
6
1
1
1
1
1
2
1
-
1
2
1
4
1
1
1
1
2
1
1
l
l
l
3 5
