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Repair Kits

311762ZAP

Repair Kits - PTFE

Repair kits contain a set of seven PTFE packings for the

throat, and five PTFE packings for the piston that are

ideal for chemical resistance and higher temperatures.

Not ideal for abrasive applications. These kits are for

models L_ _ _ C3, L _ _ _ C4, and some 5.9 in.bolt

pattern models. Kits also include items 9, 12, 16, 19, 22,

25, 27, 32, and 59. See parts list for your lower model.

Throat Packing (3) Detail

Lower Size

Full Repair

Kit

Descriptions, Reference Numbers, and Quantity

Throat Seal Kit (3)

Piston Seal Kit (4)

Replaces entire packing stack in throat

(see Fig. 6)

Replaces entire packing stack in piston

(see Fig. 6)

36cc

25D239

25D146

25D156

48cc

25D240

25D147

25D157

58cc

25D241

25D148

25D158

85cc

25D242

25D149

25D159

115cc

25D150

25D160

145cc

25D244

25D151

25D161

180cc

25D245

25D152

25D162

220cc

25D246

25D153

25D163

250cc

25D247

25D154

25D164

290cc

25D248

25D155

25D165

* See 115cc Xtreme Repair Parts Manual,

Related Manuals

, page 2

. 6: Seals Repair Kits

ti32086a

Piston Packings:

Lips Face Up

}

Throat Packings:

Lips Face Down

Lubricate Packings

}

white

Содержание Xtreme 24N942

Страница 1: ...odel information See page 34 for maximum working pressure Important Safety Instructions Read all warnings and instructions in this manual and related manuals before using the equipment Save these inst...

Страница 2: ...Sprayer Ex35 Ex45 3A8126 King Electric Sprayer E60 E50 Haz Loc 3A8477 King Electric Sprayer E70 E60 Non Haz Loc 311164 Xtreme Packages Instructions and Parts 3A0420 XPTM Sprayer Operation 311238 NXT A...

Страница 3: ...see page 33 XP proportioner models with inlet spring and no purge valve See Repair Kits page 27 for packing material details Includes rupture disc Note Not all options are available in all sizes ID TI...

Страница 4: ...plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not...

Страница 5: ...formation Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from wor...

Страница 6: ...t K Optional Fluid Outlet for second spray gun not on XP Lowers L Pipe Plug non filtered outlet M Fluid Filter N Over Pressure Rupture Disc for 36cc 145cc only A B C D E G H J K L M TI8404b F XP Spray...

Страница 7: ...er from motor as illustrated in your system manual Related Manuals page 2 If you have a cart mounted system tip cart up to service lower on cart 3 For lowers with built in filters loosen and remove bo...

Страница 8: ...emove o ring 27 or 29 from bottom of outlet housing 8 and then unscrew packing nut 2 from packing cartridge 7 Remove female gland male gland v packings 3 and spring from packing cartridge 7 FIG 3 Disa...

Страница 9: ...and inner surface of lower cylinder 11 for scoring or wear replace if damaged 12 Put flats of piston valve 13 in a vise Use a wrench to loosen displacement rod 1 from piston valve 13 Remove displacem...

Страница 10: ...ement rod 1 onto piston valve 13 and hand tight Then torque per table on page 13 NOTE Position crowfoot of torque wrench at a 90 angle to ensure accurate torque values 5 To reinstall displacement rod...

Страница 11: ...results soak leather packings in oil before reassembly 7 Screw lower cylinder 11 onto outlet housing 8 until it bottoms out Use a wrench to tighten lower cylinder Back off as little as possible until...

Страница 12: ...to 140 150 ft lb 189 203 N m 13 Using torque wrench torque packing cartridge 7 to outlet housing 8 Torque to 140 150 ft lb 189 203 N m 14 Insert packings in correct orientation see Parts page 16 Inst...

Страница 13: ...85C3 L085C4 70 80 ft lb 95 108 N m L090C0 70 80 ft lb 95 108 N m L097C0 70 80 ft lb 95 108 N m L115C0 L115C1 L115C2 L115C3 L115C4 L115C5 L115C6 70 80 ft lb 95 108 N m L145C0 L145C1 L145C2 L145CL L145C...

Страница 14: ...to loosen and remove top filter cap 20 3 Remove o ring 59 strainer 23 and filter support 24 4 Use wrench to loosen and remove bottom filter cap 26 Remove o rings 22 25 5 Replace o rings 22 25 straine...

Страница 15: ...pport 24 in top filter cap Then use wrench to install and tighten top filter cap Torque to 40 60 ft lb 52 82 N m NOTE 36cc through 115cc Xtreme pump lowers no longer use the short filter screens 23 or...

Страница 16: ...page 13 Torque to 140 150 ft lb 189 203 N m Torque to 40 60 ft lb 52 82 N m Apply lubricant to threads before assembly Torque to 45 55 ft lb 61 75 N m Ensure orifice of rupture disc points down 1 2 4...

Страница 17: ...9 244899 244899 244899 244899 1 17 SHIM inlet ball guide pack of 9 288064 288064 288064 288064 288064 2 18 SEAT inlet 15F665 15F665 15F665 15F665 15F665 1 19 PLUG throat seal pack of 10 247393 247393...

Страница 18: ...IDE ball inlet 16D472 16D472 16D472 1 16 BALL inlet pack of 3 244899 244899 244899 1 17 SHIM inlet ball guide pack of 9 288064 288064 288064 2 18 SEAT inlet 15F665 15F665 15F665 1 19 PLUG throat seal...

Страница 19: ...60 ft lb 52 82 N m Apply lubricant to threads before assembly 1 2 4 5 6 17 27 15 43 16 27 17 27 18 Thick medium and thin refers to the relative cross section thickness of the o ring seals Parts inclu...

Страница 20: ...253030 253030 253030 253030 1 17 SHIM inlet ball guide pack of 9 244855 244855 244856 244856 244856 244856 3 18 SEAT inlet 196358 196358 197344 197344 197344 197344 1 19 PLUG throat seal pack of 10 2...

Страница 21: ...5 Torque per table on page 13 Torque to 140 150 ft lb 189 203 N m Torque to 40 60 ft lb 52 82 N m Apply lubricant to threads before assembly 7 Thick medium and thin refers to the relative cross secti...

Страница 22: ...et 15F667 15F667 197303 197303 1 15 GUIDE ball inlet 15F664 15F664 197307 197307 1 16 BALL inlet pack of 3 244899 244899 245128 245128 1 17 SHIM inlet ball guide pack of 9 288064 288064 244855 244855...

Страница 23: ...1 15 GUIDE ball inlet 197307 197307 197307 197307 197307 197307 197307 197307 197307 1 16 BALL inlet pack of 3 245128 245128 245128 245128 245178 245128 245128 245128 245128 1 17 SHIM inlet ball guid...

Страница 24: ...25C241 25C241 197303 1 15 GUIDE ball inlet 197307 197307 197307 197307 197307 197307 197307 1 16 BALL inlet pack of 3 245128 245128 245128 245128 245128 245128 245128 1 17 SHIM inlet ball guide pack...

Страница 25: ...l inlet 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 198647 1 16 BALL inlet pack of 3 253030 253030 253030 253030 253030 253030 253030 253030 25303...

Страница 26: ...7304 197304 197304 17C167 197304 17C167 17C167 197304 1 15 GUIDE ball inlet 198647 198647 198647 198647 198647 198647 198647 198647 1 16 BALL inlet pack of 3 253030 253030 253030 253030 253030 253030...

Страница 27: ...list for your lower model Throat Packing 3 Detail Piston Packing 4 Detail Lower Size Full Repair Kit Descriptions Reference Numbers and Quantity Throat Seal Kit 3a 3e Piston Seal Kit 4a 4d Replaces e...

Страница 28: ...Repair Kit Descriptions Reference Numbers and Quantity Throat Seal Kit 3 Piston Seal Kit 4 Replaces entire packing stack in throat see Fig 6 Replaces entire packing stack in piston see Fig 6 36cc 25D...

Страница 29: ...roat Packing 3 Detail Piston Packing 4 Detail Lower Size Full Repair Kit Descriptions Reference Numbers and Quantity Throat Seal Kit 3 Piston Seal Kit 4 Replaces entire packing stack in throat see Fig...

Страница 30: ...43 5 mm strainers listed below See page 31 for conversion kit NOTE Standard Xtreme filter pumps come with 60 mesh XP Xtreme filter pumps comes with 30 mesh Ceramic Balls Kit Lower Models 245190 115cc...

Страница 31: ...filter cap repair kit include Compatible with all pump sizes Improves sealing Ensures filters are installed correctly 59 20 25 22 26 thin medium thick 21 24 23 Ref Description Qty 20 CAP filter top al...

Страница 32: ...1 1 4 1 2 NA 1 2 NA 36 16 3 72cc 17 0 432 1 1 4 1 2 NA 1 2 NA 36 16 3 85cc 17 0 432 1 1 4 1 2 1 2 1 2 28 12 7 36 16 3 90cc 17 0 432 1 1 4 1 2 NA 1 2 NA 36 16 3 97cc 17 0 432 1 1 4 1 2 NA 1 2 NA 36 16...

Страница 33: ...ounting Hole Layout TI8616a TI8617a 5 9 in 150 mm Outlet Housing example Shown 8 0 in 203 mm Outlet Housing example Shown 5 9 in 150 mm 8 0 in 203 mm Applies to 36 48 54 58 72 85 90 97 115 14A 18A 22A...

Страница 34: ...00 bar L115C5 L115C6 7250 psi 50 MPa 500 bar L145C5 L145C6 7250 psi 50 MPa 500 bar L145M2 L145C0 L145C1 L145C2 L145C3 L145C4 L14AC1 L145CP L145CR 7400 psi 51 MPa 511 bar L145C8 L145CL L145CN L180CL L1...

Страница 35: ...in 3 750 cm L097C0 0 620 in 4 000 cm L115C0 L115C1 L115C2 L115C3 L115C4 L115C5 L115C6 0 7430 in 4 793 cm L145M2 L145C0 L145C1 L145C2 L145C3 L145C4 L145C8 L14AC1 L145CP L145CR L145CL L145CN L145C5 L14...

Страница 36: ...material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRAN...

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