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Controls and Connections

Ref.

Symbol

Description

Ram

Ram Position

Position

Position Selector:

Selector:

Ram

Ram Up

Ram moves up. Up speed is regulated by flow control valve FC2. Up pressure
is regulated by R4 (V).

Ram

Ram Hold

Hold

Holds ram at intermediate position.

Ram

Ram Down

Down

Ram moves down and maintains force against top of product in tote. Down
pressure is regulated by R3 (J). Down speed is regulated by flow control valve
FC1.

Ram

Ram Jog

Jog

While pressed, the ram will travel downward. Release the button to stop the
ram travel.

Pump

Pump Speed

Speed

Speed Selector:

Selector:

Pump

Pump Fast

Fast

Maximum air flow will be supplied to all pumps in the system.

Pump

Pump Off

Off

Pumps will be turned off and all supply pressure will be dumped to atmosphere.

Pump

Pump Slow

Slow

Air flow to pumps is restricted to allow more effective priming. Pump slow
speed can be adjusted using flow control valve FC5.

Seal

Seal Inflate

Inflate

Inflate Selector

Selector

Seal

Seal Inflate

Inflate

Seal will inflate until the pressure set by regulator R1 (F) is reached. Pressure
will be maintained until Seal Deflate is selected.

Pause/Off

Pause/Off
Seal will hold current pressure. Venturi will be turned off.

Seal

Seal Deflate

Deflate

Seal will deflate until empty. Venturi will aid deflation and will remain on.
Venturi flow rate can be adjusted using flow control valve FC3.

Air

Air Assist

Assist

While pressed, will force air through the check valve (BB) to help unstick the
ram plate from the bottom of the tote or tote liner.

— — —

Seal

Seal Regulator

Regulator

Controls the air pressure supplied to the inflatable seal.

— — —

Ram

Ram Up

Up Regulator

Regulator

Controls the air pressure supplied to the cylinder for moving upward.

— — —

Seal

Seal Pressure

Pressure

Pressure Gauge

Gauge

Indicates actual seal pressure.

— — —

Pump

Pump Regulator

Regulator

Controls the air pressure supplied to the pumps.

3A5416L

Содержание SaniForce 3A5416L

Страница 1: ...roved approved for for for use use use in in in explosive explosive explosive atmospheres atmospheres atmospheres or or or hazardous hazardous hazardous locations locations locations See See See Confi...

Страница 2: ...4 Pressure Relief Procedure 25 Clean the Pump Before First Use 25 Adjust Tote Guides 26 Loading the Tote 26 Start and Adjust the Pump 28 Change the Tote 29 Emergency Stop 30 Pump Shutdown 30 System Sh...

Страница 3: ...ts 3A5999 SaniForce High Sanitation Diaphragm Pumps Instructions and Parts 3A6781 SaniForce 1590 High Sanitation Diaphragm Pump Repair and Parts 3A6779 SaniForce High Sanitation Diaphragm Pumps Model...

Страница 4: ...RE FIRE FIRE AND AND AND EXPLOSION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent and paint fumes in work work work area area area can ignite or explode Paint or solvent flow...

Страница 5: ...he Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when you stop spraying dispensing and before cleaning checking or servicing equipment Tighten all fluid connections bef...

Страница 6: ...y hazards Make sure all equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and...

Страница 7: ...wood A A A Inflatable B B B Stainless Steel Extended Legs 02 02 02 5 1 Priming Piston 2 pumps B B B 43 9 x 39 9 Buckhorn 315 Schoeller 315 0 0 0 None 03 03 03 12 1 Priming Piston 2 pumps C C C 55 5 x...

Страница 8: ...let Inlet Inlet Pressure Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max Max Max Working Working Working Fluid Fluid Fluid Pressure Pressure Pressure PSI PSI PSI MPa MPa MPa bar bar bar Max...

Страница 9: ...Overview Overview Overview Overview System System System Components Components Components Fig 1 Typical components 3A5416L 9...

Страница 10: ...l ram up and down pressure and speed control seal pressure 1 1 1 F F F Pump Pump Pump Output Output Output Lines Lines Lines delivers product output from pump 1 1 1 G G G Support Support Support Plate...

Страница 11: ...Before Installing Before Before Before Installing Installing Installing Palletized STU 3A5416L 11...

Страница 12: ...ocation where the crossbar will be mounted FG Use a forklift or overhead crane to move the air cylinder and pump assembly into place on the top of the frame assembly Attach the crossbar to the leg ass...

Страница 13: ...ads Move Move Move the the the Frame Frame Frame to to to the the the Selected Selected Selected Location Location Location The frame is shipped with several major components attached and weighs about...

Страница 14: ...ed through the grounding conductor of the incoming power wiring Pump Pump Pump The pumps are grounded by the metal components being attached to the STU Air Air Air and and and fluid fluid fluid hoses...

Страница 15: ...3 Connect the equipment to 100 240 VAC single phase 50 60 Hz with a maximum 15 A branch circuit protection and disconnect switch provided by the installer Use 14 AWG 2 0 mm2 stranded copper wire and...

Страница 16: ...tension rod to the safety latch at the D shaped hole on the latch Safety Safety Safety Latch Latch Latch Lockout Lockout Lockout Lockout tagout holes have been provided to lock the ram in the raised p...

Страница 17: ...onnections Connections Connections Control Control Control Panel Panel Panel Pneumatic Pneumatic Pneumatic Part Part Part No No No 25C578 25C578 25C578 Control Control Control Side Side Side View View...

Страница 18: ...otor air supply seal inflation and air assist blowoff through the hose support bracket on the side of the frame most of the lengths of each hose must be able to move freely above the hose support brac...

Страница 19: ...tive priming Pump slow speed can be adjusted using flow control valve FC5 Seal Seal Seal Inflate Inflate Inflate Selector Selector Selector Seal Seal Seal Inflate Inflate Inflate Seal will inflate unt...

Страница 20: ...to supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Use the three provided 109 inch hoses Connect the pump manifold GG ports to the pump air motors P Cy...

Страница 21: ...Controls and Connections Cylinder air distribution manifold Pilot check valve Ram plate Support plate 3A5416L 21...

Страница 22: ...gency Emergency Emergency stop stop stop button button button Press to cease STU operation immediately This should not be used as a means to shut off the system during normal operation CD Position Pos...

Страница 23: ...h hose CI CJ CK Pump Pump Pump Air Air Air Supply Supply Supply Ports Ports Ports 3 provided Connect supply air to pump manifold FF ports Route hoses through the hose block on the side of the frame Us...

Страница 24: ...Operation Operation Operation Operation 24 3A5416L...

Страница 25: ...ure Regulator J to zero psi f Cycle the ram position selector A up and down until the gauge G6 on the pilot check valve reads zero psi g Close the control panel supply valve K 2 For For For electro pn...

Страница 26: ...the tote Position the empty tote within the leg assembly for accurate ram plate alignment with the tote 4 If necessary loosen the nuts and adjust the tote guides to the desired position for the tote T...

Страница 27: ...he electro pneumatic control panel a Open the air shutoff valves for the air controls CE and pumps CF b Navigate to the Manual Run screen Raise the ram to its highest point and engage the safety latch...

Страница 28: ...control switch lower the ram plate into the tote until it contacts the product in the tote c If the system is equipped with an inflatable seal and the ram plate is located far enough into the tote to...

Страница 29: ...ssure in the tote could cause the tote to rupture resulting in serious injury The ram must be free to move out of the tote Never use blowoff air while the ram seal is inflated 1 Operate the pump speed...

Страница 30: ...n Shutdown Follow the Pressure Relief Procedure page 25 Depending on the type of material it may be best to deflate the seal and raise the ram plate out of the material or keep the ram plate lowered i...

Страница 31: ...atable seal corner seals and seal retainer plate on the ram plate 9 Install the blowoff assembly on the ram plate Cleaning Cleaning Cleaning the the the Pump Pump Pump Lower Lower Lower NOTE NOTE NOTE...

Страница 32: ...at are grayed out on the screens are not currently active When the system is powered up the Automatic run screen is displayed The first time the unloader system is powered up it will be necessary to p...

Страница 33: ...ft Shift Shift The shift key is a toggle between upper and lower case letters When pressed the selected case is used on each key selected until the Shift key is pressed again Switching screens will re...

Страница 34: ...Control Panel Display Screens Startup Startup Startup Screen Screen Screen When the power ON OFF switch is turned ON the display shows the startup screen while the system prepares the system for oper...

Страница 35: ...e Press and hold the start button to resume When the partial tote setting is selected pump operation is delayed until the start button is released and the ram plate is located below the rim of the tot...

Страница 36: ...he icon will also flash over the Start button NOTE NOTE NOTE If the Start button is released too soon during the loading process then the sequence will stop The icon will still flash next to the date...

Страница 37: ...sing remote operation 1 Press the Start button on the screen of your STU to manually begin the automatic or batch sequence Let the automatic sequence run until the plate is detected inside the contain...

Страница 38: ...o save changed pressure settings of the current recipe If no pressure changes have been made to the current recipe this icon is not enabled Pressure Pressure Pressure Settings Settings Settings Numeri...

Страница 39: ...r Air Assist Assist Assist Press and hold to blow air between the ram plate and the product to break the adhesion between the two The ram plate seal should be deflated before performing this operation...

Страница 40: ...sed on the design of the container being evacuated A maximum of 20 container recipes can be defined NOTES NOTES NOTES Recipes may use feedback from external devices to determine when a specific measur...

Страница 41: ...move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mov...

Страница 42: ...d to another recipe The copied values will overwrite any defined values in this recipe After copying individual fields can be modified to differentiate this recipe from the one copied NOTE NOTE NOTE C...

Страница 43: ...inside the container Always choose the lowest pressure that achieves the desired result Too much pressure reduces the life of the seal and creates excessive frictional force opposing movement of the...

Страница 44: ...the pump with the product in the tote The pump will operate at the slow speed until the amount of time specified by this field has elapsed The pump will then operate at the fast speed Empty Empty Empt...

Страница 45: ...o move down one recipe Press and hold to continuously move down the recipe list until releasing the icon or reaching the bottom of the list Move to the bottom of the defined recipe list Edit recipe Mo...

Страница 46: ...ssure Settings Settings Settings Numeric displays next to the icons are the pressure settings defined in the current recipe Changes entered here are not saved to the recipe A locked recipe will not al...

Страница 47: ...will control when the pumps go from fast pumping to slow pumping to finish evacuating the remaining product from the tote Set Set Set Container Container Container Bottom Bottom Bottom Lower the ram...

Страница 48: ...tion Description All All All Events Events Events Select this field and choose a selection to filter the event list to a single event type Move up the list Momentarily press to move up one entry Press...

Страница 49: ...Control supply pressure sensor error WMPC Control supply pressure sensor reports an error Check control supply pressure sensor and wiring Alarm Emergency stop or I O power error V1CE I O has lost powe...

Страница 50: ...Seal Deflate Time in recipe Alarm Seal pressure sensor error WMPS Seal pressure sensor reports an error Check seal pressure sensor and wiring Alarm Software Error WX00 Unexpected state detected in the...

Страница 51: ...the system Verify the USB device is compatible with the system formatted properly and inserted fully into one of the USB ports on the back of the screen unit A USB device can take up to 10 seconds to...

Страница 52: ...Logs can be exported to a USB device and viewed on a PC See Import and Export with USB page 68 Icon Field Icon Field Icon Field Description Description Description Move up the list Momentarily press...

Страница 53: ...ressure of the recipe A Multiple Containers indicator that is TRUE if a sequence empties the first container it was evacuating from Otherwise it is FALSE A Recipe Changed indicator that is TRUE if the...

Страница 54: ...Export with USB page 68 Icon Field Icon Field Icon Field Description Description Description Import Import Import USB USB USB Import the system settings from a USB device Export Export Export USB USB...

Страница 55: ...nable automatic time adjustments for daylight savings time Timezone Timezone Timezone Select the desired timezone The system time will need to be set after switching timezones Password Password Passwo...

Страница 56: ...ed must be connected to CM8281 12 20 kHz max to use this feedback type Pulse Meter Mass A pulse meter measuring mass dispensed must be connected to CM8281 12 20 kHz max to use this feedback type Scale...

Страница 57: ...type None Not monitored System OK Asserted while no Alarms are active Pump Run Asserted while the pumps are running Sequence Complete Asserted after an Automatic or Batching sequence has completed Con...

Страница 58: ...etting Scale Scale Scale Feedback Feedback Feedback In order for a batching cycle to accurately measure product the 4 mA Mass and 20 mA Mass settings for the Scale Positive or Scale Negative must be s...

Страница 59: ...Subnet Mask utilized by the system is displayed here If DHCP is disabled these fields become editable to enter a Subnet Mask Enable Enable Enable Ethernet IP Ethernet IP Ethernet IP Check to enable EI...

Страница 60: ...select ETHERNET MODULE to create a new generic Ethernet module b Configure the module exactly as the ETHERNET MODULE is configured in the project with the imported L5K file except for the IP Address E...

Страница 61: ...and set the AB2BR_rec_loadRecipe variable to TRUE AB2BR_rec_recipeNumber SINT SINT Corresponds to bit 0 in the AB2BR_networkOverwriteBitfield variable AB2BR_rec_autoRaise BOOL TRUE FALSE Corresponds...

Страница 62: ...he AB2BR_networkOverwriteBitfield variable If batching is enabled the evacuation will halt when the amount of material pumped matches this value Units in pounds AB2BR_rec_batchAmountVol ume_gal REAL R...

Страница 63: ...et batch amount BR2AB_currentJobNumber DINT DINT N A BR2AB_ramPosition_in REAL REAL Identifies the distance from the laser position sensor to the top beam or plate of the system Units are inches BR2AB...

Страница 64: ...EAL REAL Units in psi BR2AB_rec_sealFullPressure_psi REAL REAL Units in psi BR2AB_rec_sealPartPres sure_psi REAL REAL Units in psi BR2AB_rec_airAssistPres sure_psi REAL REAL Units in psi BR2AB_rec_pri...

Страница 65: ...0 4 X20BC1083 Module Error 0 5 X20CM8281 Module Error 0 6 X20DO8322 Module Error 0 7 X20PS9400 Module Error 0 8 X20DS438A Module Error 0 9 Laser Position Sensor Error 0 10 Seal Pressure Sensor Error 0...

Страница 66: ...displays the STU software information Icon Field Icon Field Icon Field Description Description Description Factory Factory Factory Reset Reset Reset Removes all user defined data This includes locked...

Страница 67: ...puts Inputs Aux Aux Aux 1 1 1 Auxiliary 1 input Aux Aux Aux 2 2 2 Auxiliary 2 input AUX AUX AUX Pulse Pulse Pulse Counter Counter Counter Total flow meter pulse count Analog Analog Analog Outputs Outp...

Страница 68: ...t the desired file to obtain the up to date formatting of the file NOTE NOTE NOTE This will overwrite any existing file with the same name 3 On a PC copy the desired data from the backup file into the...

Страница 69: ...ezone 145 UTC 01 00 Belgrade Bratislava Budapest Ljubljana Prague Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Meaning Meaning 150 UTC 01 00 Brussels Cop...

Страница 70: ...C 09 00 Yakutsk 335 UTC 09 30 Adelaide Darwin 340 UTC 10 00 Vladivostok Timezone 345 UTC 10 00 Brisbane Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value Meaning Mean...

Страница 71: ...er desired pulses per unit N A 4 mA Mass Enter desired mass at 4 mA N A 20 mA Mass Enter desired mass at 20 mA N A Parame Parame Parame ter ter ter Name Name Name Value Value Value Value Value Value M...

Страница 72: ...sh Bin Certifica tion STU A 01 B A B 2 AA 1 1 1 C21 Wash Wash Wash Bin Bin Bin Config Config Config Code Code Code Part Part Part Title Title Title Description Description Description Refer Refer Refe...

Страница 73: ...H H in in in cm cm cm J J J in in in cm cm cm Lowest Lowest Lowest Posi Posi Posi tion tion tion Highest Highest Highest Position Position Position 59 5 59 5 59 5 151 151 151 117 3 117 3 117 3 298 298...

Страница 74: ...Schematic pneumatic control Schematic Schematic Schematic pneumatic pneumatic pneumatic control control control 74 3A5416L...

Страница 75: ...RLINK LINE 128 S E L AIF1 L AIF2 X20B B81 S LOT SUBSLOT1 OPTIONALCOMMUNICA TIONMODULE S E L AIF1 L AIF2 X20B B81 S LOT BC HUB MODULE X20BC1083 11 21 12 22 13 23 14 24 15 25 16 26 COMS P ORT POWERLINK...

Страница 76: ...73 1 1 1 71 74 1 11 21 12 22 13 23 14 24 15 25 16 26 MODULE X20DS438A TERMINALBLOCK X20TB12 BASE X20BM11 SHOP AIRPRESSURE PS1 3 4 LASERSENSOR 3 PS2 SEALAIRPRESSURE BLACK BLUE BROWN BLACK BROWN BLUE BL...

Страница 77: ...V2 SV3 SV4 SV9 SV1 0 PUMPFAST SOL ENOID V AL VE PUMPSLOW RAM UP RAM DOW N SEALINFLA TE AIRASSIST 149 1061 FROM L INE 2020 2030 2040 2050 2060 2070 2080 2090 1061 1061 1061 1061 1061 1061 TOLINE 225 10...

Страница 78: ...IONAL INPUT2 DIGITAL OPTIONAL INPUT PULSE COUNTER OPTIONAL OUTP UT1 DIGITAL OPTIONAL OUTP UT2 DIGITAL OPTIONAL INPUT 4 20 mAANALOG OPTIONAL FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC 3 3 mA FW 24 VDC...

Страница 79: ...UBE EXHAUST PUMP DRAIN PORT EXHAUST PANEL MUFFLER VENTURI 1 2 TUBE EXHAUST RAM 1 2 TUBE BV2 100 PSIMAX AIRSUPPL Y 100 PSIMAX AIRSUPPL Y BV1 PS1 MANIF OLD MANIFOLD COMMON 3 8 SST 3 8 SST 3 8 SST C1 C2...

Страница 80: ...0 series stainless steel buna n and polychloroprene or EPDM on the ram plate and seals See your pump manual for additional wetted parts Control Control Control panel panel panel Enclosure type 4X Maxi...

Страница 81: ...nge Diaphragm Ball Seat Diaphragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius FKM Fluoroelastomer FK 40 F to 275 F 40 C to 135 C P...

Страница 82: ...WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND A...

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