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Contents

Models............................................................... 3

Warnings ........................................................... 5

System Components........................................... 8

Installation.......................................................... 9

Choose a Location ....................................... 9
Unpack the Equipment ................................. 9
Move Equipment to Location......................... 9
Assembly .................................................... 9
Ground the Equipment ................................. 11
Setup .......................................................... 12

Operation ........................................................... 14

Pressure Relief Procedure............................ 14
Flush Before First Use.................................. 14
Set Height of Articulating Arm ....................... 14
Start and Adjust the Elevator ........................ 15
Start and Adjust the Pump ............................ 16

Change Drums ............................................ 16
Clean the Elevator and Pump ....................... 17
Shutdown .................................................... 17

Troubleshooting.................................................. 18

Repair................................................................ 19

Replace Elevator Seal .................................. 19
Service the Pump......................................... 20
Lubricate the Packing................................... 20
Remove Water from Air Cylinder ................... 20
Repair or Replace Air Control Parts............... 20

Parts.................................................................. 22

Dimensions ........................................................ 33

Appendix A: Air Connections ............................... 35

Technical Data ................................................... 37

333406D

Содержание SaniForce 24V311

Страница 1: ...oved approved approved for for for use use use in in in European European European explosive explosive explosive atmosphere atmosphere atmosphere locations locations locations Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this manual Save Save Save these these these instructions instructions instructions Maximum Air ...

Страница 2: ... 14 Flush Before First Use 14 Set Height of Articulating Arm 14 Start and Adjust the Elevator 15 Start and Adjust the Pump 16 Change Drums 16 Clean the Elevator and Pump 17 Shutdown 17 Troubleshooting 18 Repair 19 Replace Elevator Seal 19 Service the Pump 20 Lubricate the Packing 20 Remove Water from Air Cylinder 20 Repair or Replace Air Control Parts 20 Parts 22 Dimensions 33 Appendix A Air Conne...

Страница 3: ... 24V303 24V311 none none 24V303 24V312 none none 24V307 24V313 none none 24V307 24V314 none none 24V304 24V315 none none 24V304 24V316 2 1 UHMWPE 24V303 24V317 2 1 PTFE 24V303 24V318 2 1 UHMWPE 24V303 24V319 2 1 PTFE 24V303 24V320 6 1 Buna n 24V307 24V321 6 1 PTFE 24V307 24V322 6 1 Buna n 24V307 24V323 6 1 PTFE 24V307 24V324 5 1 Varied 24V304 24V325 5 1 Varied 24V304 26C025 none none 24Y523 26C026...

Страница 4: ...inless Steel This includes the below product groups SaniForce 515 1040 1590 and 2150 Air Operated Double Diaphragm Pumps SaniForce 1590 3150 HS Air Operated Double Diaphragm Pumps SaniForce 1590 3150 HS 3 A Certified Air Operated Double Diaphragm Pumps SaniForce 2 1 5 1 6 1 and 12 1 Air Operated Piston Pumps SaniForce Diaphragm Pump and Piston Pump Drum Unloaders SaniForce Piston Pump Elevators Sa...

Страница 5: ... all equipment in the work area See Grounding Grounding Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use equipment until you identify...

Страница 6: ...equipment is rated and approved for the environment in which you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulatio...

Страница 7: ...proved containers and dispose of it according to applicable guidelines PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to Protective eyewear an...

Страница 8: ...ame includes pneumatic controls to regulate air to the pump air motor and to the air cylinder that raises and lowers the pump in and out of the material container 2 Articulating Arm allows lateral movement of the pump relative to the elevator 3 Mounting Kit connects the pump to the articulating arm 4 Drive handle used on mobile models to steer the cart 5 Cart for mobile models 6 Pump to move mater...

Страница 9: ...king slip against items inside the boxes Immediately call your Graco distributor about any shortages or damage 5 Remove the components from the boxes Mobile Mobile Mobile Models Models Models Do not remove the cart from the pallet at this time Move Move Move Equipment Equipment Equipment to to to Location Location Location To avoid crushing injuries or muscle strains never have one person move or ...

Страница 10: ...lace the arm on the elevator riser tube at the desired mounting level for your pump Reattach the u bolt and hand tighten the nuts to secure the arm to the tube Figure 1 3 Attach the pump bracket 401 and pump to the articulating arm Figure 2 2 1 and Progressive Cavity Pump Models Figure 3 5 1 Pump Models Figure 4 6 1 Pump Models 10 333406D ...

Страница 11: ...lectrically conductive hoses with a maximum of 500 ft 150 m combined hose length to ensure grounding continuity Check electrical resistance of hoses If total resistance to ground exceeds 25 megohms replace hose immediately Air Air Air compressors compressors compressors Follow manufacturer s recommendations Dispense Dispense Dispense valve valve valve Ground through connection to a properly ground...

Страница 12: ...nect the master air supply to the 1 2 npt f main air inlet valve B The incoming air pressure maximum is 100 psi 0 7 MPa 7 bar 2 Verify that the elevator air supply connections Y did not loosen during shipping 3 Connect air tubing from the 1 2 npt f push to connect fitting X to the pump air inlet D Air Air Air Controls Controls Controls Figure 5 Key Key Key B Main air inlet valve R Pump air pressur...

Страница 13: ...cessories Accessories Accessories sold sold sold separately separately separately A Pump 5 1 model shown H Main air line 100 psi 0 7 MPA 7 0 bar maximum regulated and filtered air B Main air inlet valve J Pump ground wire required C Pump air exhaust K Fluid drain valve D Pump air inlet E Pump fluid outlet F Remote exhaust hose route away from food G Fluid outlet hose 333406D 13 ...

Страница 14: ...elevator director switch to DOWN The elevator will slowly lower all the way down Leave the director switch in the down position Do not put it into neutral 5 Close the main air valve Flush Flush Flush Before Before Before First First First Use Use Use The sanitary pump was assembled using sanitary lubricant on moving parts and was tested in water Flush the pump thoroughly with an appropriate cleani...

Страница 15: ...to 4 8 bar is sufficient to raise the elevator 4 Stationary Stationary Stationary Models Models Models Set a full 200 liter 55 gallon drum against the elevator base Mobile Mobile Mobile Models Models Models Move the cart into place by a full 200 liter 55 gallon drum 5 With your hands away from the drum set the elevator director switch to DOWN Fully lower the pump into the drum Mobile Mobile Mobile...

Страница 16: ...d equipment damage do not let the pump runaway Change Change Change Drums Drums Drums 1 Set the pump air switch to OFF 2 Open the fluid ball valve and or dispensing valve to relieve fluid pressure 3 Mobile Mobile Mobile Models Models Models Unlock the cart wheels 4 Set the elevator director switch to UP to lift the pump out of the drum 5 Stationary Stationary Stationary Models Models Models Remove...

Страница 17: ... c Stationary Stationary Stationary models models models Remove the drum Mobile Mobile Mobile models models models Move the elevator to cleaning location Lower the elevator so the pump rests on a clean slightly raised surface d Remove the clamp e Raise the elevator The motor tie rods and displacement rod will separate from the rest of the pump f Remove all pump parts for cleaning then lower the el...

Страница 18: ...t See Start and Adjust the Elevator page 15 Elevator raises too fast or too slow Too much or not enough elevator regulator pressure Adjust as needed Worn or damaged leather cup packing Replace Elevator slowly lowers when in neutral Air leak in control box Check all tube connections Pump air regulator automatically relieves pressure below desired target for a 2 1 or 6 1 pump The relief valve is set...

Страница 19: ...appropriate waterproof sanitary lubricant to the inside surface of the tube Reassemble in reverse order 4 Apply medium strength thread sealant to the internal threads of the piston housing 104 and the threads of the capscrew 113 Torque the capscrew to 15 to 20 ft lb 20 27 N m Apply medium strength thread sealant to the threads Torque to 20 to 40 ft lb 27 to 54 N m Torque to 15 to 20 ft lb 20 to 27...

Страница 20: ...e to 20 to 40 ft lb 37 54 N m Remove Remove Remove Water Water Water from from from Air Air Air Cylinder Cylinder Cylinder Occasionally water may accumulate in the cylinder from condensation 1 Follow the Pressure Relief Procedure page 14 2 Remove the plug 134 3 Allow all water to drain 4 Apply thread sealant or PTFE tape to the plug and reinstall Repair Repair Repair or or or Replace Replace Repla...

Страница 21: ...Notes Notes Notes Notes 333406D 21 ...

Страница 22: ...Parts Parts Parts Parts Parts Parts Parts 22 333406D ...

Страница 23: ...2 for stationary models 1 KIT mounting pump see pages 28 30 24V303 for 2 1 or electric progressive cavity pump 24V304 for 5 1 pump 3 24V307 for 6 1 pump 1 4 24V306 KIT drive handle for mobile models see page 31 1 5 24V305 CART for mobile models see page 32 1 PUMP double ball piston sanitary 24N300 2 1 UHMWPE 24N344 2 1 PTFE 24F195 5 1 24E840 6 1 Buna N 6 24E839 6 1 PTFE 1 333406D 23 ...

Страница 24: ...Parts Sanitary Sanitary Sanitary Elevator Elevator Elevator Kit Kit Kit 24V299 24V299 24V299 24 333406D ...

Страница 25: ...ti rotation 1 119 167873 TUBE straight 1 120 17A165 17A165 17A165 TUBE riser inside 1 121 155899 GASKET non metallic 1 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 122 17A172 17A172 17A172 CAP cylinder 1 123 16Y935 16Y935 16Y935 CAP post 1 124 111178 O RING FKM 1 125 127626 127626 127626 U BOLT stainless steel 3 8 16 x 1 5 in pipe 2 126 16Y917 16Y917 16Y917 PLATE air ...

Страница 26: ...Parts Air Air Air Controls Controls Controls Kit Kit Kit 24V172 24V172 24V172 26 333406D ...

Страница 27: ... 223 C38211 FITTING tube 1 224 16V726 GAUGE pressure ram director 100 psi 1 225 16V729 SWITCH pressure 1 226 C12509 TUBE nylon round 0 75 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 228 500171 SCREW socket head cap 2 229 17A237 NUT 5 16 nyloc SST 2 230 109478 NUT lock hex SST 2 231 115814 WASHER flat SST 2 232 17A244 FITTING push to connect 1 2 to 1 4 reducing 1 233 ...

Страница 28: ... Buna n 1 306 127547 127547 127547 U BOLT stainless steel 3 8 16 2 307 112914 WASHER plain 4 308 102021 NUT hex 3 8 4 309 070303 LUBRICANT 1 Mounting Mounting Mounting Kit Kit Kit 24V303 24V303 24V303 for for for 2 1 2 1 2 1 or or or Progressive Progressive Progressive Cavity Cavity Cavity Pumps Pumps Pumps Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 401 16Y933 16Y93...

Страница 29: ...17A120 CLAMP tie rod 2 403 127586 127586 127586 SCREW socket head 3 8 16 x 1 25 4 404 112914 WASHER plain 2 405 102471 SCREW cap hex 3 8 16 x 1 2 406 127624 127624 127624 SCREW pan phillip s head 8 32 x 3 8 4 407 17A125 17A125 17A125 GUARD tie rod 1 408 16F384 FITTING 1 2 npt x 1 2 ptc 1 410 17B414 TRIM tie rod guard 2 ft 0 6 m 1 411 16A942 ELBOW exhaust 1 in npt 1 241 17B319 TUBE 6 75 ft 2 1 m fr...

Страница 30: ...17A120 CLAMP tie rod 2 403 127586 127586 127586 SCREW socket head 3 8 16 x 1 25 4 404 112914 WASHER plain 2 405 102471 SCREW cap hex 3 8 16 x 1 2 406 127624 127624 127624 SCREW pan phillip s head 8 32 x 3 8 4 407 17A124 17A124 17A124 GUARD tie rod 1 408 16F384 FITTING 1 2 npt x 1 2 ptc 1 410 17B414 TRIM tie rod guard 2 ft 0 6 m 1 411 16A942 ELBOW exhaust 1 in npt 1 241 17B319 TUBE 6 75 ft 2 1 m fr...

Страница 31: ...Kit Kit Kit 24V306 24V306 24V306 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty 501 24V148 24V148 24V148 BAR handle 1 502 113976 SCREW cap hex 3 8 16 x 1 5 2 503 112914 WASHER plain 2 504 102021 NUT hex 3 8 2 333406D 31 ...

Страница 32: ...tion Qty Qty Qty 601 FRAME cart 304 stainless steel 1 603 17A126 17A126 17A126 CASTER swivel 4 604 105473 WASHER plain 16 605 112904 WASHER lock 16 606 108946 NUT hex head SST 16 608 556538 556538 556538 WASHER lock SST 1 2 4 609 127602 127602 127602 BOLT hex head 1 2 13 x 1 25 4 610 070303 LUBRICANT 1 32 333406D ...

Страница 33: ...Dimensions Dimensions Dimensions Dimensions 333406D 33 ...

Страница 34: ...le Models Models Models Stationary Stationary Stationary Models Models Models Reference Reference Reference in cm in cm A Raised 109 277 100 254 0 A Lowered 70 178 61 155 B 57 25 145 4 40 375 102 6 C 41 25 104 8 12 30 5 34 333406D ...

Страница 35: ...s Connections Connections The air controls are shipped completely assembled Should a connection loosen or a part need to be replaced this page shows air connection points The next page shows tube lengths and the correct connection for each end of the tube A Inlet B Outlet 333406D 35 ...

Страница 36: ...3 97 cm 10 0 in 25 4 cm 4 38 in 11 13 11 0 in 27 94 cm 8 0 in 20 32 cm 3X 8 0 in 20 32 cm 14 0 in 35 56 cm 7 0 in 17 78 cm R1 A V2 A V1 A1 V1 A2 R2 A V2 B V3 RP V4 B V1 B1 V1 B2 V4 A R2 R1 G2 G1 V4 2 243 V4 1 R1 B V3 1 R2 B V3 2 220 140 242 8 5 in 21 59 cm 10 0 in 25 4 cm 204 36 333406D ...

Страница 37: ...Motor 120 F 49 C Maximum Weight Capacity for Elevator 200 lb 91 kg Air Inlet 1 2 npt f 12 7 mm npt f Sound Data See your pump manual Wetted Parts See your pump manual Package Package Package Weights Weights Weights Weight Weight Weight Model Model Model lb lb lb kg kg kg 24V310 305 138 24V311 170 77 24V312 305 138 24V313 170 77 24V314 305 138 24V315 170 77 24V316 330 150 24V317 330 150 24V318 195 ...

Страница 38: ...S NO NO NO WARRANTY WARRANTY WARRANTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE PURPOSE IN IN IN CONNECTION CONNECTION CONNECTION WITH WITH WITH ACCESSORIES ACCESSORIES AC...

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