Graco SaniForce 1040e Скачать руководство пользователя страница 19

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Repair

Reassemble

Reassemble the

the

the Center

Center

Center Section

Section

See

See the

the

the illustrations

illustrations

illustrations on

on the

the

the previous

previous page.

page.

Clean

Clean and

and

and dry

dry

dry the

the

the center

center

center housing

housing

housing (101),

(101),

(101), the

the

center

center of

of the

the

the piston

piston

piston (102)

(102)

(102) and

and

and the

the

the drive

drive

drive shaft

shaft

(112).

Inspect

Inspect the

the

the piston

piston

piston for

for

for excessive

excessive

excessive wear

wear

wear and

and

and replace

replace

ifif

if needed.

needed.

needed. Grease

Grease

Grease the

the

the piston

piston

piston as

as shown

shown

shown on

on page

page

18 and

and

and install

install

install itit

it in

in the

the

the center

center

center section

section

section with

with

with the

the

groove

groove on

on the

the

the top,

top,

top, in

in line

line

line with

with

with the

the

the bearing

bearing

bearing bolt

bolt

(106)

(106) hole

hole

hole in

in the

the

the center

center

center section.

section.

Install

Install the

the

the bearing

bearing

bearing (107

(107

(107 [if

[if

[if removed

removed

removed from

from

from the

the

bearing

bearing bolt]),

bolt]),

bolt]), o-ring

o-ring

o-ring (108),

(108),

(108), and

and

and the

the

the bearing

bearing

bearing bolt

bolt

(106).

(106). Apply

Apply

Apply medium-strength

medium-strength

medium-strength (blue)

(blue)

(blue) thread

thread

locker

locker to

to the

the

the bearing

bearing

bearing bolt.

bolt.

bolt. Be

Be sure

sure

sure that

that

that the

the

bearing

bearing (107)

(107)

(107) is

is in

in the

the

the groove

groove

groove on

on the

the

the piston,

piston,

piston, as

shown.

shown. Be

Be sure

sure

sure that

that

that the

the

the piston

piston

piston moves

moves

moves freely.

freely.

Torque

Torque the

the

the bolt

bolt

bolt to

to 15–25

15–25

15–25 ft-lb

ft-lb

ft-lb (20–34

(20–34

(20–34 N•m).

N•m).

Be sure

sure

sure the

the

the sealing

sealing

sealing surface

surface

surface of

of the

the

the drive

drive

drive shaft

shaft

(112)

(112) is

is clean.

clean.

clean. Install

Install

Install the

the

the seal

seal

seal cartridge

cartridge

cartridge (110†)

(110†)

and

and the

the

the radial

radial

radial seal

seal

seal (111†)

(111†)

(111†) on

on the

the

the drive

drive

drive shaft.

shaft.

shaft. Be

sure

sure the

the

the o-ring

o-ring

o-ring (111a†)

(111a†)

(111a†) is

is on

on the

the

the radial

radial

radial seal.

seal.

seal. The

The

lips

lips on

on the

the

the radial

radial

radial seal

seal

seal (111†)

(111†)

(111†) must

must

must face

face

face IN

IN toward

toward

the

the center.

center.

Install

Install o-ring

o-ring

o-ring (109†).

(109†).

Apply

Apply anti-seize

anti-seize

anti-seize lubricant

lubricant

lubricant on

on the

the

the mating

mating

mating surfaces

surfaces

of the

the

the drive

drive

drive shaft,

shaft,

shaft, as

as shown

shown

shown in

in the

the

the illustration,

illustration,

page

page 18.

18.

Center

Center the

the

the piston

piston

piston in

in the

the

the housing

housing

housing and

and

and install

install

install the

the

drive

drive shaft

shaft

shaft assembly

assembly

assembly (112),

(112),

(112), with

with

with the

the

the groove

groove

groove (G)

(G)

facing

facing up,

up,

up, into

into

into the

the

the center

center

center housing

housing

housing (101).

(101).

Inspect

Inspect the

the

the shaft

shaft

shaft coupler

coupler

coupler (114)

(114)

(114) for

for

for wear

wear

wear and

and

replace

replace ifif

if needed.

needed.

needed. Install

Install

Install on

on the

the

the drive

drive

drive shaft.

shaft.

If removed,

removed,

removed, install

install

install the

the

the gearbox

gearbox

gearbox coupler

coupler

coupler (114)

(114)

on the

the

the shaft.

shaft.

shaft. Apply

Apply

Apply medium

medium

medium strength

strength

strength (blue)

(blue)

thread

thread locker

locker

locker and

and

and install

install

install the

the

the screw

screw

screw (115).

(115).

(115). Torque

Torque

to 35–45

35–45

35–45 ft-lb

ft-lb

ft-lb (47–61

(47–61

(47–61 N•m).

N•m).

N•m). Then

Then

Then install

install

install the

the

alignment

alignment housing

housing

housing (116)

(116)

(116) and

and

and lifting

lifting

lifting bracket

bracket

bracket (139)

(139)

on the

the

the gearbox

gearbox

gearbox using

using

using the

the

the screws

screws

screws (120,

(120,

(120, 122),

122),

washers

washers (119).

(119).

(119). Torque

Torque

Torque to

to 130–160

130–160

130–160 in-lb

in-lb

in-lb (15–18

(15–18

N•m).

10.

10. Install

Install

Install the

the

the alignment

alignment

alignment housing

housing

housing o-ring

o-ring

o-ring (130)

(130)

(130) on

on the

the

housing

housing (101).

(101).

11.

11. Be

Be sure

sure

sure the

the

the gearbox

gearbox

gearbox coupler

coupler

coupler (114)

(114)

(114) is

is aligned

aligned

properly.

properly. Turn

Turn

Turn by

by hand

hand

hand ifif

if needed.

needed.

needed. Connect

Connect

Connect the

the

pump

pump to

to the

the

the gearbox

gearbox

gearbox assembly,

assembly,

assembly, engaging

engaging

engaging the

the

couplers.

12.

12. Apply

Apply

Apply medium-strength

medium-strength

medium-strength (blue)

(blue)

(blue) thread

thread

thread locker

locker

locker and

and

install

install the

the

the housing

housing

housing screws

screws

screws (117).

(117).

(117). Tighten

Tighten

Tighten each

each

screw

screw about

about

about 5

5 turns

turns

turns at

at a

a time,

time,

time, in

in a

a crisscross

crisscross

pattern,

pattern, to

to fully

fully

fully engage

engage

engage the

the

the coupler.

coupler.

coupler. Torque

Torque

Torque to

130–160

130–160 in-lb

in-lb

in-lb (15–18

(15–18

(15–18 N•m).

N•m).

13.

13. Be

Be sure

sure

sure o-ring

o-ring

o-ring (134)

(134)

(134) is

is on

on the

the

the plug

plug

plug (124).

(124).

(124). Install

Install

the

the plug

plug

plug and

and

and torque

torque

torque to

to 15–25

15–25

15–25 ft-lb

ft-lb

ft-lb (20–34

(20–34

(20–34 N•m).

N•m).

14.

14. See

See

Reassemble

Reassemble the

the

the Diaphragms

Diaphragms

Diaphragms,,, page

page

page 15

,,, and

and

Reassemble

Reassemble the

the

the Check

Check

Check Valves,

Valves,

Valves, page

page

page 12

...

3A3168R

All manuals and user guides at all-guides.com

Содержание SaniForce 1040e

Страница 1: ...tions unless unless unless otherwise otherwise otherwise stated stated stated See See See Approvals Approvals Approvals page page page for for for more more more information information information Fo...

Страница 2: ...phragm Diaphragm Repair Repair Repair 14 14 14 Center Center Center Section Section Section Repair Repair Repair 17 17 17 Replace Replace Replace Center Center Center Bearing Bearing Bearing 20 20 20...

Страница 3: ...SION EXPLOSION EXPLOSION HAZARD HAZARD HAZARD Flammable fumes such as solvent in work work work area area area can ignite or explode Solvent flowing through the equipment can cause static sparking To...

Страница 4: ...n off all equipment and follow the Pressure Pressure Pressure Relief Relief Relief Procedure Procedure Procedure when equipment is not in use Check equipment daily Repair or replace worn or damaged pa...

Страница 5: ...Sheets SDSs to know the specific hazards of the fluids you are using Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN BURN BURN HAZARD HAZARD HAZA...

Страница 6: ...Balls Diaphragms Diaphragms Diaphragms Manifold Manifold Manifold O O O rings rings rings Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Mate...

Страница 7: ...Gaskets Gaskets Certifica Certifica Certifica tion tion tion Pump Pump Pump Wetted Wetted Wetted Section Section Section Material Material Material Drive Drive Drive Type Type Type Center Center Cent...

Страница 8: ...als coded coded coded PT PT PT comply comply comply with with with Class Class Class VI VI VI All All All fluid fluid fluid contact contact contact materials materials materials are are are FDA FDA FD...

Страница 9: ...240V are available High High High Sanitation Sanitation Sanitation or or or Pharmaceutical Pharmaceutical Pharmaceutical Pump Pump Pump Models Models Models Center Center Center Section Section Secti...

Страница 10: ...ssure Increase suction pressure See manual 3A3167 Seat is severely worn Replace the ball and seat Outlet or inlet is restricted Remove the restriction Inlet fittings or manifolds are loose Tighten Pum...

Страница 11: ...s Tighten Pump leaks fluid externally from joints Manifold o rings worn out Replace o rings A GFCI has tripped Remove the controller from the GFCI circuit Supply power is poor Determine and fix the so...

Страница 12: ...from from from the the the motor motor motor Disconnect Disconnect Disconnect all all all fluid fluid fluid and and and air air air lines lines lines 2 2 2 Remove Remove Remove the the the manifold m...

Страница 13: ...on on both both both covers covers covers must must must point point point toward toward toward outlet outlet outlet manifold manifold manifold 1040HS 1040HS 1040HS or or or 1040PH 1040PH 1040PH 3A316...

Страница 14: ...Remove Remove the the the motor motor motor See See See Center Center Center Section Section Section Repair Repair Repair page page page 17 17 17 5 5 5 Overmolded Overmolded Overmolded Diaphragms Dia...

Страница 15: ...of of of Disassemble Disassemble Disassemble the the the Diaphragms Diaphragms Diaphragms page page page 14 14 14 g g g Repeat Repeat Repeat to to to install install install the the the other other o...

Страница 16: ...cker to to to shaft shaft shaft side side side threads threads threads 5 Torque Torque Torque to to to 60 70 60 70 60 70 ft ft ft lb lb lb 81 95 81 95 81 95 N m N m N m at at at 100 100 100 rpm rpm rp...

Страница 17: ...le hole for for for plug plug plug 124 124 124 to to to push push push out out out the the the drive drive drive shaft shaft shaft 112 112 112 You You You can can can also also also use use use the th...

Страница 18: ...seize lubricant liberally on the surfaces of the drive shaft assembly 5 Install the drive shaft assembly with the groove facing up 6 Tighten screws in a crisscross pattern 5 turns at a time to engage...

Страница 19: ...18 7 7 7 Center Center Center the the the piston piston piston in in in the the the housing housing housing and and and install install install the the the drive drive drive shaft shaft shaft assembly...

Страница 20: ...C C C Use Use Use the the the upper upper upper holes holes holes on on on the the the medium sized medium sized medium sized jaw jaw jaw and and and the the the inner inner inner holes holes holes on...

Страница 21: ...bushings C C C Install Install Install the the the bushings bushings bushings flush flush flush with with with the the the center center center housing housing housing 101 101 101 10 10 10 Follow Foll...

Страница 22: ...ompressor compressor out out out of of of the the the box box box 2 2 2 Use Use Use the the the 4 4 4 bolts bolts bolts and and and 4 4 4 lock lock lock washers washers washers to to to install instal...

Страница 23: ...Parts Parts Parts Parts 1040FG 1040FG 1040FG 3A3168R 23 All manuals and user guides at all guides com...

Страница 24: ...FE Overmolded PO 12 25A298 PTFE EPDM 2 Piece PT 1 kit Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with PT diaphragm Ref 1...

Страница 25: ...Parts 1040HS 1040HS 1040HS and and and 1040PH 1040PH 1040PH 3A3168R 25 All manuals and user guides at all guides com...

Страница 26: ...iaphragms 11 15H809 for PO diaphragms 2 12 DIAPHRAGM kit see page 29 1 Ref Ref Ref Part Kit Part Kit Part Kit Description Description Description Qty Qty Qty 13 15H985 DIAPHRAGM backup included with P...

Страница 27: ...Module Module 1 Apply Apply Apply medium medium medium strength strength strength blue blue blue thread thread thread locker locker locker to to to threads threads threads 3A3168R 27 All manuals and...

Страница 28: ...1 117 17J299 SCREW socket head M6 x 40 mm 4 GEARBOX 24Y913 for BLDC motor A04B A04B A04B S04B S04B S04B 25C166 NEMA A04E A04E A04E S04E S04E S04E 118 25C167 IEC A04F A04F A04F S04F S04F S04F 1 Ref Ref...

Страница 29: ...Parts Cart Cart Cart Mounted Mounted Mounted Models Models Models 3A3168R 29 All manuals and user guides at all guides com...

Страница 30: ...rt Model Model Model Pump Pump Pump Model Model Model Compressor Compressor Compressor Power Power Power Cord Cord Cord 25A672 25A672 25A672 25A879 25A879 25A879 24Y921 24Y921 24Y921 120V 120V 120V 17...

Страница 31: ...iption Description Description Qty Qty Qty A FRAME cart 1 B WASHER flat 4 C WASHER spring 4 D WHEEL 2 E E RING 2 F 17H262 AXLE 1 G BEARING 2 Parts are included in Wheel Kit 24Z092 one side only All pa...

Страница 32: ...FK FK FK D07080 PT PT PT D07010 SP SP SP D07060 Kits include 4 balls 8 Seat Seat Seat Kits Kits Kits 1040 1040 1040 FG FG FG only only only SS SS SS 25A276 Kits include 4 SST seats 7 4 PTFE o rings 9...

Страница 33: ...lt Bolt Bolt Through Through Through Diaphragm Diaphragm Diaphragm Kits Kits Kits BN BN BN 25R608 PS PS PS 25P131 HS PH only PT PT PT 25A298 FG only SP SP SP 25P132 Kits include 2 diaphragms 12 2 diap...

Страница 34: ...1040HS PH BN BN BN 1 25R672 1040HS PH CW SP EP 1 25R674 1040HS PH PT PO EP 1 25R675 1040HS PH PT PS EP 1 25R676 1040HS PH PT SP EP 1 25R678 1040HS PH SP SP EP 1 Kits include 4 balls 8 2 diaphragms 12...

Страница 35: ...H365 9 8 9 8 9 8 ft ft ft 3 0 3 0 3 0 m m m 17H366 17H366 17H366 24 6 24 6 24 6 ft ft ft 7 5 7 5 7 5 m m m 17H367 17H367 17H367 52 5 52 5 52 5 ft ft ft 16 16 16 m m m Controller to Motor Controller to...

Страница 36: ...Exposure Exposure to to to extreme extreme extreme low low low temperatures temperatures temperatures may may may result result result in in in damage damage damage to to to plastic plastic plastic pa...

Страница 37: ...l model model Weights Weights Weights Pump Material Motor Gearbox AC NEMA IEC BLDC NEMA Fluid Section Center Section lb kg lb kg lb kg lb kg Aluminum 136 62 99 45 104 47 120 54 Food Grade Stainless St...

Страница 38: ...ragm Ball Seat Diaphragm Ball Seat Material Material Material Fahrenheit Fahrenheit Fahrenheit Celsius Celsius Celsius Buna Buna Buna N N N BN BN BN 10 10 10 to to to 180 F 180 F 180 F 12 12 12 to to...

Страница 39: ...Rating 5 5 5 kA kA kA Output Output Output Specifications Specifications Specifications Output Output Output Line Line Line Voltage Voltage Voltage 0 264 0 264 0 264 VAC VAC VAC Output Output Output L...

Страница 40: ...NTY AND AND AND DISCLAIMS DISCLAIMS DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS...

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