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7

OPERATION

To reduce the risk of serious bodily injury, including

fluid injection, splashing in the eyes or on the skin, or

injury from moving parts, always follow the 

Pres-

sure Relief Procedure Warning

 on page 8 when-

ever you shut off the pump, when checking or serv-

icing any part of the spray/dispensing system, when

installing, cleaning or changing spray tips or noz-

zles, and whenever you stop spraying.

WARNING

Fill the wet–cup (101) one–half full with Graco Throat

Seal Liquid (TSL).

Flush the Pump

The pump is tested with lightweight oil, which is left in to

protect the pump parts. If the fluid you are using may be

contaminated by the oil, flush it out with a compatible sol-

vent before using the pump.

For your safety , 

read the warning section,

 FIRE

OR EXPLOSION HAZARD

 on page 5 before flush-

ing, and follow all the recommendations given there.

WARNING

Start and Adjust the Pump

Be sure the air regulator (H) is closed. Then open the

bleed–type master air valve (G). Hold a metal part of the

spray gun firmly to the side of a grounded metal pail and

hold the trigger open. Now slowly open the air regulator

until the pump starts. See the 

TYPICAL INSTALLATION

on page 6.

Cycle the pump slowly until all the air is pushed out and

the pump and hoses are fully primed. Release the spray

gun trigger and engage the safety latch. The pump will

stall against pressure when the trigger is released.

Moving parts can pinch or amputate your fingers or

other body parts. When the pump is operating, the

priming piston (Q) (located at the pump intake) and

the air motor piston (located behind the air motor

shield) move. Therefore, NEVER operate the pump

with the air motor shield removed, and keep your fin-

gers and hands away from the priming piston.

Before attempting to clear an obstruction from the

priming piston (Q) or service the pump, follow the

Pressure Relief Procedure Warning 

on page 8 to

prevent the pump from starting accidentally.

WARNING

If the pump fails to prime properly, open the bleeder valve

(139) slightly. Use the bleeder hole (P) as a priming valve

until the fluid appears at the hole. See Fig 2. Close the

bleeder valve.

To reduce the risk of fluid injection, DO NOT  use

your hand or fingers to cover the bleeder hole when

priming the pump.

WARNING

With the pump and lines primed, and with adequate air

pressure and volume supplied, the pump will start and

stop as the spray gun is opened and closed.

Use the air regulator to control the pump speed and the

fluid pressure. Always use the lowest air pressure neces-

sary to get the desired results. Higher pressures cause

premature tip/nozzle and pump wear.

To reduce the risk of overpressurizing your system,

which could result in component rupture and cause

serious bodily injury ,

 NEVER exceed 7 bar (100

psi) MAXIMUM INCOMING AIR PRESSURE to

the pump.

WARNING

Never allow the pump to run dry of the fluid being

pumped. A dry pump will quickly accelerate to a high

speed, possibly damaging itself. A pump runaway valve,

which shuts off the air supply to the pump if the pump ac-

celerates beyond the pre–set speed, is available. See

ACCESSORIES

 on page 18. If your pump accelerates

quickly, or is running too fast, stop it immediately and

check the fluid supply . If the supply container is empty

and air has been pumped into the lines, refill the container

and prime the pump and the lines with fluid, or flush and

leave it filled with a compatible solvent. Be sure to elimi-

nate all air from the fluid system.

Fig 2

Q

P

139

101

Содержание Power-Flo Series

Страница 1: ...500 psi MAXIMUM WORKING PRESSURE Model 222 519 Series A 200 liter 55 gallon drum size Standard Air Motor 40 1 RATIO BULLDOG PUMPS 280 bar 4000 psi MAXIMUM WORKING PRESSURE Model 220 448 Series A 200 l...

Страница 2: ......

Страница 3: ...avoid or correct conditions which could cause damage to or destruction of equip ment NOTE Gives additional explanation of a procedure or helpful hints PRESSURE RELIEF PROCEDURE A safety procedure for...

Страница 4: ...you stop spraying even for a moment always set the spray gun safety latch in the closed or safe position making the spray gun in operative Failure to set the safety latch can result in accidental trig...

Страница 5: ...ded limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created...

Страница 6: ...unning too fast and shuts off the air supply to the motor The air line lubricator F pro vides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the...

Страница 7: ...mp with the air motor shield removed and keep your fin gers and hands away from the priming piston Before attempting to clear an obstruction from the priming piston Q or service the pump follow the Pr...

Страница 8: ...n checking or servicing any part of the spray dispensing system when install ing cleaning or changing spray tips nozzles and whenever you stop spraying dispensing 1 Engage the spray gun safety latch 2...

Страница 9: ...al supplied Reduce air line moisture content Clear See TECHNICAL DA TA on pages 21 25 Open clear Clear Close Check inductor or ram plate seal Use bleeder valve see page 7 Use inductor or ram unit Repl...

Страница 10: ...ump housing 109 in a padded jaw vise with the outlet 107 against one jaw 4 Remove the wet cup 101 wet cup packing nut 136 and packing nut 140 Remove the packings from the packing nut 5 Push the displa...

Страница 11: ...rly and the pump will leak If the cylinder is worn the pump will not stall against pressure 16 Clean all the parts in a compatible solvent inspect them and replace them as necessary 17 Place an o ring...

Страница 12: ...valve housing 110 Apply medium grade thread sealant to the threads of the piston valve 112 and housing 110 Screw the piston valve into the piston valve housing torquing to 81 102 N m 60 76 ft lb Screw...

Страница 13: ...mp housing 109 Torque to 129 149 N m 94 110 ft lb 27 Thread the nut 120 onto the bottom of the piston rod Install the valve plate 118 valve guide 121 priming piston 119 and the other nut 120 28 Holdin...

Страница 14: ...b 109 108 10 110 APPLY SEALANT TO THREADS 132 112 APPLY SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 124 113 125 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 6...

Страница 15: ...OR Used on Model 222 229 see 307 741 for parts 1 217 540 SENATOR STANDARD AIR MOTOR Used on Model 222 489 see 307 592 for parts 1 DISPLACEMENT PUMP 217 201 Series E With UHMWPE PTFE packings Includes...

Страница 16: ...Y SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 125 113 124 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 60 ft lb 119 121 118 120 117 TORQUE TO 129 149 N m 94 1...

Страница 17: ...EMENT PUMP 220 449 Series D with UHMWPE and PTFErpackings Includes items 101 to 160 REF NO PART NO DESCRIPTION QTY 101 178 098 WET CUP 1 102 106 258 O RING Vitonr 1 107 178 080 ADAPTER outlet M39 m x1...

Страница 18: ...41 21 bar 300 psi MAXIMUM WORKING PRESSURE 3 4 npt mxf inlet and outlet Relieves air trapped in the air line between the pump air inlet and this valve when closed PUMP RUNAWAY VALVE 215 362 12 bar 180...

Страница 19: ...127 MODEL 207 945 FLOOR STAND KIT 222 689 Provides secure floor mounting for pump when used with bulk fluid containers 3 npt fluid inlet Includes instruc tions PUMP INTAKE 200 LITER 55 gallon RAM 207...

Страница 20: ...mm 2 ft 610 mm 1 4 npsm fbe swivel 214 701 3 16 4 8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel...

Страница 21: ...M M MIN AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 126 98 70 42 14 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 60 CPM 15 2 11 4 PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Страница 22: ...PSI CFM M MIN 126 98 70 42 14 60 CPM 15 2 11 4 AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 154 168 182 196 210 PUMP PERFORMANCE CHART To find O...

Страница 23: ...0 40 60 80 120 140 160 BAR PSI CFM M MIN 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Страница 24: ...315 350 1 2 3 4 5 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 60 CPM PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specific deliv...

Страница 25: ...SI CFM M MIN 490 15 5 157 5 175 0 6 3 BAR 90 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 3 BAR 90 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specifi...

Страница 26: ...220 448 222 228 217 564 222 489 220 447 222 519 1194 mm 1365 mm 47 53 75 654 mm 826 mm 25 75 32 5 236 mm 403 mm 9 3 15 85 68 2 mm 68 2 mm 2 69 2 69 A B C D Pump Model AIR MOTOR MOUNTING 88 mm 3 464 10...

Страница 27: ...9 223 359 Gland Packing Stack ADDED 160 223 360 Gland Packing Stack SERVICE INFORMATION Listed below by the assembly changed are ADDED and DELETED parts Assembly Ref Changed Status No Part No Name NOT...

Страница 28: ...urchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs o...

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