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TABLE OF CONTENTS

Terms

3

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Warnings

4, 5

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Installation

6

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Operation

7

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Maintenance

8

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Troubleshooting Guide

8, 9

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Displacement Pump Service

10–13

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Parts Lists And Drawings

15:1 Senator, 25:1 Ratio Bulldog, and 55:1 Ratio King Pumps

14, 15

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25:1 Senator and 40:1 Ratio Bulldog Pumps

16, 17

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Accessories

18–20

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Technical Data And Performance Charts

15:1 Ratio Senator Pump

21

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25:1 Ratio Senator Pump

22

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25:1 Ratio Bulldog Pumps

23

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40:1 Ratio Bulldog Pumps

24

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55:1 Ratio King Pumps

25

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Dimensional Drawing

26

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Air Motor Mounting Layout

26

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Warranty

Back Cover

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TERMS

Be sure you read and understand each of these terms be-

fore reading the rest of the manual.

WARNING

Alerts user to avoid or correct conditions

which could cause bodily injury.

CAUTION

Alerts user to avoid or correct conditions

which could cause damage to or destruction of  equip-

ment.

NOTE

  Gives additional explanation of a procedure or

helpful hints.

PRESSURE RELIEF PROCEDURE

A safety procedure

for relieving air and fluid pressure in the system.

FLUID INJECTION INJURY

A serious injury , which

may appear to be a simple cut, caused by the high pres-

sure injection of fluid directly into the body.

FLUID

Any chemical, such as paint, water

, sealant,

stain, lacquer, solvents, etc., which is used in the spray or

dispensing equipment.

SPRAY GUN/DISPENSING VALVE  

A device used for

controlling the flow of fluid at the end of the outlet hose,

which can be triggered on and of f and generally has a

spray tip (spray guns) or nozzle (dispensing valve). 

In this

manual, the term spray gun will be used to represent both

devices.

SPRAY GUN SAFETY LA TCH

  A device on the spray

gun or dispensing valve which can be secured to prevent

dispensing fluid through the gun or valve.

Содержание Power-Flo Series

Страница 1: ...500 psi MAXIMUM WORKING PRESSURE Model 222 519 Series A 200 liter 55 gallon drum size Standard Air Motor 40 1 RATIO BULLDOG PUMPS 280 bar 4000 psi MAXIMUM WORKING PRESSURE Model 220 448 Series A 200 l...

Страница 2: ......

Страница 3: ...avoid or correct conditions which could cause damage to or destruction of equip ment NOTE Gives additional explanation of a procedure or helpful hints PRESSURE RELIEF PROCEDURE A safety procedure for...

Страница 4: ...you stop spraying even for a moment always set the spray gun safety latch in the closed or safe position making the spray gun in operative Failure to set the safety latch can result in accidental trig...

Страница 5: ...ded limits replace it immediately An un grounded or poorly grounded hose can make your system hazardous Also read FIRE OR EXPLOSION HAZARD below FIRE OR EXPLOSION HAZARD Static electricity is created...

Страница 6: ...unning too fast and shuts off the air supply to the motor The air line lubricator F pro vides automatic air motor lubrication The bleed type master air valve G relieves air trapped between it and the...

Страница 7: ...mp with the air motor shield removed and keep your fin gers and hands away from the priming piston Before attempting to clear an obstruction from the priming piston Q or service the pump follow the Pr...

Страница 8: ...n checking or servicing any part of the spray dispensing system when install ing cleaning or changing spray tips nozzles and whenever you stop spraying dispensing 1 Engage the spray gun safety latch 2...

Страница 9: ...al supplied Reduce air line moisture content Clear See TECHNICAL DA TA on pages 21 25 Open clear Clear Close Check inductor or ram plate seal Use bleeder valve see page 7 Use inductor or ram unit Repl...

Страница 10: ...ump housing 109 in a padded jaw vise with the outlet 107 against one jaw 4 Remove the wet cup 101 wet cup packing nut 136 and packing nut 140 Remove the packings from the packing nut 5 Push the displa...

Страница 11: ...rly and the pump will leak If the cylinder is worn the pump will not stall against pressure 16 Clean all the parts in a compatible solvent inspect them and replace them as necessary 17 Place an o ring...

Страница 12: ...valve housing 110 Apply medium grade thread sealant to the threads of the piston valve 112 and housing 110 Screw the piston valve into the piston valve housing torquing to 81 102 N m 60 76 ft lb Screw...

Страница 13: ...mp housing 109 Torque to 129 149 N m 94 110 ft lb 27 Thread the nut 120 onto the bottom of the piston rod Install the valve plate 118 valve guide 121 priming piston 119 and the other nut 120 28 Holdin...

Страница 14: ...b 109 108 10 110 APPLY SEALANT TO THREADS 132 112 APPLY SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 124 113 125 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 6...

Страница 15: ...OR Used on Model 222 229 see 307 741 for parts 1 217 540 SENATOR STANDARD AIR MOTOR Used on Model 222 489 see 307 592 for parts 1 DISPLACEMENT PUMP 217 201 Series E With UHMWPE PTFE packings Includes...

Страница 16: ...Y SEALANT TO THREADS TORQUE TO 81 102 N m 60 76 ft lb 126 122 125 111 125 113 124 114 TORQUE TO 34 47 N m 25 35 ft lb 120 TORQUE TO 54 81 N m 40 60 ft lb 119 121 118 120 117 TORQUE TO 129 149 N m 94 1...

Страница 17: ...EMENT PUMP 220 449 Series D with UHMWPE and PTFErpackings Includes items 101 to 160 REF NO PART NO DESCRIPTION QTY 101 178 098 WET CUP 1 102 106 258 O RING Vitonr 1 107 178 080 ADAPTER outlet M39 m x1...

Страница 18: ...41 21 bar 300 psi MAXIMUM WORKING PRESSURE 3 4 npt mxf inlet and outlet Relieves air trapped in the air line between the pump air inlet and this valve when closed PUMP RUNAWAY VALVE 215 362 12 bar 180...

Страница 19: ...127 MODEL 207 945 FLOOR STAND KIT 222 689 Provides secure floor mounting for pump when used with bulk fluid containers 3 npt fluid inlet Includes instruc tions PUMP INTAKE 200 LITER 55 gallon RAM 207...

Страница 20: ...mm 2 ft 610 mm 1 4 npsm fbe swivel 214 701 3 16 4 8 mm 3 ft 914 mm 1 4 npt m x 1 4 npsm f swivel 210 540 1 4 6 4 mm 25 ft 7 6 m 1 4 npsm fbe swivel 210 541 1 4 6 4 mm 50 ft 15 2 m 1 4 npsm fbe swivel...

Страница 21: ...M M MIN AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 126 98 70 42 14 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 60 CPM 15 2 11 4 PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Страница 22: ...PSI CFM M MIN 126 98 70 42 14 60 CPM 15 2 11 4 AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI 154 168 182 196 210 PUMP PERFORMANCE CHART To find O...

Страница 23: ...0 40 60 80 120 140 160 BAR PSI CFM M MIN 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at...

Страница 24: ...315 350 1 2 3 4 5 6 9 BAR 100 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 9 BAR 100 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI 60 CPM PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specific deliv...

Страница 25: ...SI CFM M MIN 490 15 5 157 5 175 0 6 3 BAR 90 PSI 4 9 BAR 70 PSI 2 8 BAR 40 PSI AT 6 3 BAR 90 PSI AT 4 9 BAR 70 PSI AT 2 8 BAR 40 PSI PUMP PERFORMANCE CHART To find Outlet Pressure bar psi at a specifi...

Страница 26: ...220 448 222 228 217 564 222 489 220 447 222 519 1194 mm 1365 mm 47 53 75 654 mm 826 mm 25 75 32 5 236 mm 403 mm 9 3 15 85 68 2 mm 68 2 mm 2 69 2 69 A B C D Pump Model AIR MOTOR MOUNTING 88 mm 3 464 10...

Страница 27: ...9 223 359 Gland Packing Stack ADDED 160 223 360 Gland Packing Stack SERVICE INFORMATION Listed below by the assembly changed are ADDED and DELETED parts Assembly Ref Changed Status No Part No Name NOT...

Страница 28: ...urchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs o...

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