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14

306674U

Air Motor and Throat Service

Reassembly

1.

Clean all the parts carefully in a compatible solvent
and inspect for wear or damage. Use all the repair
kit parts during reassembly and replace other parts
as necessary.

2.

Check the polished surfaces of the piston, piston
rod and cylinder wall for scratches or wear. A
scored rod will cause premature packing wear and
leaking.

3.

Lubricate all  parts with a light, waterproof grease.

4.

Be sure the o-rings are in place. Slide the piston
rod down through the throat bearing and lower the
piston (5) into the air motor base (56).

5.

Pull the exhaust valve poppets (38*) into the valve
actuator (13) and clip off the top part shown with
dotted  lines. See Fig. 5.

6.

Install the transfer valve poppets (37*) onto the
valve stems (30*), then reassemble the valve
stems (30*), bottom adjusting nuts (27*), grom-
mets (18*), and top adjusting nuts (27*) on the
piston (5). Assemble the trip rod (1), valve actuator
(13), trip rod yoke (14) and toggle assemblies (K)
on the piston. See Fig. 5.

7.

Before installing the lockwires (28*) in the adjusting
nuts (27*),  use the special gauge 171818 to adjust
the transfer valve (M) so there is 0.125 in.
(3.68 mm) clearance between the poppets (37*)
and the piston (5) when the toggle assemblies are
in the down position. See Fig. 5.

8.

Snap the toggle assemblies (K) to the up position.
Reinstall the cylinder (32) and cap nut (31). Reas-
semble the air motor to the displacement pump.

9.

Before remounting the pump, connect an air hose
and run the pump slowly, at about 40 psi
(0.28 MPa, 2.8 bar) to ensure that it operates
smoothly.

10. Reconnect the ground wire before regular opera-

tion of the pump.

Throat Packing Service

The piston in the air motor, located behind the air
motor plates, moves when air is supplied to the
motor. Moving parts can pinch or amputate your
fingers or other body parts. Therefore, never
operate the pump with the air motor plates
removed.

WARNING

See Fig. 6 on page 15 and the parts drawing and list
(pages 16 and 17) for further information.

1.

Clamp the pump in a vise and unscrew the riser
tube (80) from the air motor base (56). Pull the
riser tube away from the air motor until the cotter
pin (60

}

) which secures the displacement pump

connecting rod to the air motor piston rod (52) is
visible. See Fig. 6.

2.

Remove the cotter pin (60

}

) and unscrew the

pump connecting rod (79) from the air motor piston
rod (52). See Fig. 6. Remove the cylinder (32)
from the air motor base (56) as described under
Disassembly on page 12.

3.

Remove one louvered air exhaust plate (36) and
unscrew the throat packing nut (45

{

), using a

spanner wrench or a 0.22 in. (5.6 mm) diameter
rod. See Fig. 6.

4.

Remove the packing nut (45

{

), male and female

glands (47

{

, 48

{

), v-packings (49

{

),  washer

(44

{

), bearing (46

{

), retainer (24

{

), wiper (22

{

),

o-ring (23

{

), u-cup (25

{

), and washer (26

{

) from

the base.

5.

Clean the throat packing area in the base and the
packing nut. Clean and inspect all parts, and
replace as necessary.

6.

Lubricate the packings, piston rod and piston
flange with a light waterproof grease.

7.

Install the washer (26

{

) into the base.  Assemble

the packing (25

{

) and the wiper (22

{

) into the

retainer (24

{

).  Install the o-ring (23

{

) onto the

retainer, and insert the retainer assembly into the
base.

NOTE:  Make sure the packing (25

{

) lips face

down, and make sure the wiper (22

{

) lips face up.

8.

Insert the bearing (46

{

) and the washer (44

{

) into

the base.  Assemble the female gland (48

{

),

v-packings (49

{

), and the male gland (47

{

) into

the packing nut (45

{

).

Содержание Fire-Ball 425 205394

Страница 1: ...si 1 0 MPa 10 bar Maximum Air Input Pressure Model 205394 Series E Model 205395 Series N 306674U WARNING This pump is designed to be used only in pumping non corrosive and non abrasive oils and lubric...

Страница 2: ...e equipment only for its intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immedi...

Страница 3: ...s with your hand body glove or rag D Do not blow back fluid this is not an air spray system D Use only extensions and couplings that are designed for use with your dispensing valve D Follow the Pressu...

Страница 4: ...e 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use could result in a chemical reaction with...

Страница 5: ...per or cardboard which interrupts the grounding continu ity D To maintain grounding continuity when flushing or relieving pressure hold a metal part of the dispens ing gun firmly to the side of a grou...

Страница 6: ...lator E to control pump speed WARNING A bleed type master air valve B is required to shut off and relieve air pressure that may be trapped in the air motor Trapped air could cause the pump to cycle un...

Страница 7: ...tting coupler is clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen the coupler or hose end cou pling and relieve pressure gradually then loosen co...

Страница 8: ...motor gasket packing seal etc Service air motor Erratic pump operation Exhausted fluid supply Refill and reprime or flush p p p Held open or worn intake valve or piston packings Clear service Pump ope...

Страница 9: ...306674U 9 Notes...

Страница 10: ...70 78 73 1 69 72 79 2 66 80n 59 62 61n 67 62 68 Lips of v packings must face up Torque to 50 to 70 ft lb 68 to 95 N m 06336 72 1 4 ROD 71 Included in Repair Kit 239320 which may be purchased separate...

Страница 11: ...en the packing housing 70 Unscrew the riser tube 79 from the air motor 5 Remove the packing housing 70 from the riser tube 79 and remove the packings from the housing 6 Hold the intake valve housing 6...

Страница 12: ...ke Unscrew the cylinder cap nut 31 from the cylinder 32 Pull up on the cap nut Grip the trip rod 1 with padded pliers 207579 and screw the cap nut off the trip rod See Fig 4 CAUTION Do not damage the...

Страница 13: ...the trip rod yoke 14 valve actuator 13 and trip rod 1 Check the exhaust valve poppets 38 for cracks NOTE To remove the exhaust valve poppets 38 stretch them out and cut with a sharp knife 8 Pull the p...

Страница 14: ...opera tion of the pump Throat Packing Service The piston in the air motor located behind the air motor plates moves when air is supplied to the motor Moving parts can pinch or amputate your fingers or...

Страница 15: ...ing and lower the piston into the base Reinstall the plate 36 and cylinder 32 Reassemble the air motor to the displacement pump 10 Torque the outlet adapter 42 to 45 to 55 ft lb 61 to 75 N m CAUTION W...

Страница 16: ...ries N 400 lb 180 kg drum length 1 2 3 4 5 6 7 8 9 62 75 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 58 36 37 38 40 42 44 46 48 49 52 53 56 57 33 59 60 61 62 63 64 65 66 67 68 69 70 71...

Страница 17: ...697 WASHER thrust 1 45 159047 NUT packing 1 46 159048 BEARING brass 1 47 159306 GLAND male 1 48 159307 GLAND female 1 49 159308 V PACKING nitrile rubber 4 52 162553 ROD piston 1 53 116343 SCREW ground...

Страница 18: ...id Outlet 41 1 4 26 11 16 1048 mm 678 mm 14 9 16 369 9 mm Priming Piston 6 1 2 165 1 mm Diameter 3 8 npt Fluid Outlet 48 3 16 33 5 8 1224 mm 854 1 mm 14 9 16 369 9 mm 1 2 npt f Air Inlet 1 2 npt f Air...

Страница 19: ...prox 19 cfm 0 53 m min at 1 gpm 3 8 lpm at 70 psi 0 48 MPa 4 8 bar Wetted parts steel brass aluminum leather Weight Model No 205394 34 lb 15 kg Model No 205395 37 lb 17 kg Sound Pressure Level measure...

Страница 20: ...as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incident...

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