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308353

17

Troubleshooting Chart

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 12.

1.

Relieve the pressure.

2. Check all possible causes and problems before

disassembling the pump.

PROBLEM

CAUSE

SOLUTION

The pump fails to oper-

ate.

Restricted air/hydraulic line or an inade-

quate air/hydraulic supply; closed 

or

clogged valves.

Clear the line; increase the air/hydraulic supply.

Check that the valves are open.

Obstructed fluid hose or gun;

the fluid hose ID is too small.

Open, clear*; use a hose with a larger ID.

Fluid has dried on the displacement rod. Clean the rod; always stop the pump at the bottom

of its stroke;

keep the wet-cup 1/3 filled with a compatible sol-

vent.

Dirty, worn, or damaged motor parts.

Clean or repair; see the separate motor manual.

The pump operates,

but the output is low on

both strokes.

Restricted air/hydraulic line or an inade-

quate air/hydraulic supply; closed 

or

clogged valves.

Clear the line; increase the air/hydraulic supply.

Check that the valves are open.

Obstructed fluid hose or gun;

the fluid hose ID is too small.

Open, clear*; use a hose with a larger ID.

Worn  packings in the displacement

pump.

Replace the packings.

The pump operates,

but the output is low on

the downstroke.

Held open or worn intake valve.

Clear the valve; service.

The pump operates,

but the output is low on

the upstroke.

Held open or worn piston valve or pack-

ings.

Clear the valve; replace the packings.

Erratic or  accelerated

pump speed.

Exhausted fluid supply.

Refill the supply and prime the pump.

Held open or worn piston valve or pack-

ings.

Clear the valve; replace the packings.

Held open or worn intake valve.

Clear the valve; service.

*

To determine if the fluid hose or gun is obstructed, follow the 

Pressure Relief Procedure 

on page

 

12. Discon-

nect the fluid hose and place a container at the pump fluid outlet to catch any fluid. Turn on the air or hydraulic
power just enough to start the pump. If the pump starts when the air or hydraulic power is turned on, the ob-
struction is in the fluid hose or gun.

NOTE:

 If you experience air motor icing, call your Graco distributor.

Содержание Dura-Flo 900

Страница 1: ...ormation READ AND KEEP FOR REFERENCE CARBON STEEL Dura Flot 900 Pumps With Severe Duty Rod and Cylinder Refer to page 2 for a List of Models page 3 for the Table of Contents 05195B Model 237279 05181B...

Страница 2: ...r 100 psi 236475 Series A Kingt 236466 Series A 56 1 34 MPa 345 bar 5000 psi 0 6 MPa 6 bar 90 psi 240946 Series A Quiet Kingt 236466 Series A 56 1 34 MPa 345 bar 5000 psi 0 6 MPa 6 bar 90 psi 237278 S...

Страница 3: ...A 56 1 Ratio with King Air Motor 55 gallon 200 liter size 27 Part No 240946 Pump Series A 56 1 Ratio with Quiet King Air Motor 28 Part No 237279 Pump Series A 17 1 Ratio with Senator Air Motor 28 Par...

Страница 4: ...D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component R...

Страница 5: ...ly Refer to the gun manual Be sure the gun trigger safety operates before spraying Lock the gun trigger safety when you stop spraying Follow the Pressure Relief Procedure on page 12 if the spray tip c...

Страница 6: ...e of debris including solvent rags and gasoline Electrically disconnect all equipment in the spray area Extinguish all open flames or pilot lights in the spray area Do not smoke in the spray area Do n...

Страница 7: ...Insert one end of a 1 5 mm 12 ga minimum ground wire Y into the slot in lug Z and tighten the locknut securely Connect the other end of the wire to a true earth ground Order Part No 237569 Ground Wire...

Страница 8: ...An air line lubricator D provides automatic air motor lubrication A bleed type master air valve E is required in your system to relieve air trapped between it and the air motor when the valve is close...

Страница 9: ...ly Conductive Air Supply Hose J Air Line Filter K Bleed Type Master Air Valve for accessories L Fluid Filter M Fluid Drain Valve required N Electrically Conductive Fluid Supply Hose P Fluid Whip Hose...

Страница 10: ...ine filter AA of 10 micron size Carefully follow the manufacturer s recommendations on reservoir and filter cleaning and periodic changes of hydraulic fluid Use only Graco approved hydraulic oil Order...

Страница 11: ...n kit T allows the pump to draw fluid from a supply container KEY A Pump B Wall Bracket C Hydraulic Supply Line D Hydraulic Return Line E Drain Line from pressure reducing valve F Pressure Gauge G Flo...

Страница 12: ...gun to relieve pressure 6 Lock the gun trigger safety 7 Open the drain valve required in your system having a container ready to catch the drainage 8 Leave the drain valve open until you are ready to...

Страница 13: ...hose and gun already primed open the drain valve M to help prime the pump and vent air before it enters the hose Close the drain valve when all air is eliminated CAUTION Do not allow the pump to run...

Страница 14: ...you are pumping and with the wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency Always flush the pump before fluid dries...

Страница 15: ...ntil the fluid flows from the valve Close the valve NOTE When changing fluid containers with the hose and gun already primed open the drain valve M to help prime the pump and vent air before it enters...

Страница 16: ...id you are pumping and with the wetted parts in your system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency Always flush the pump before fluid dri...

Страница 17: ...clogged valves Clear the line increase the air hydraulic supply Check that the valves are open Obstructed fluid hose or gun the fluid hose ID is too small Open clear use a hose with a larger ID Worn...

Страница 18: ...p or by having at least two people hold it while another disconnects it If the pump is mounted on a cart slowly tip the cart backward until the handle rests on the ground then disconnect the displacem...

Страница 19: ...on the air or hydraulic power supply On hydraulic pumps open the hydraulic return line valve first then the supply line valve Run the pump slowly to ensure proper operation WARNING To reduce the risk...

Страница 20: ...ylinder 9 from the outlet hous ing 7 Remove the two seals 8 from the cylinder Shine a light into the cylinder 9 to inspect the inner surface for scoring or wear Now go to step 4 If the assembly separa...

Страница 21: ...ce 05183B Fig 6 1 2 7 9 18 19 A B 1 Torque to 289 389 N m 213 287 ft lb 1 1 D 17 8 2 Lubricate 2 2 3 Torque to 176 230 N m 130 170 ft lb 3 03793A Fig 7 1 16 10 1 1 1 1 10 1 11 16 Torque to 215 327 N m...

Страница 22: ...displace ment rod 1 and piston assembly down into the cylinder 9 The cylinder is symmetrical so either end may face up Use a rubber mallet to drive the rod into the cylinder until the piston seat hous...

Страница 23: ...s face down 2 Ref 4 5 6 7 Ref 10 Ref 9 Ref 16 Ref 13 14 15 18 Ref 8 Ref 4 4 See Throat Packing Detail below See Piston Packing Detail below Throat Packing Stack Detail 6 Piston Packing Stack Detail 03...

Страница 24: ...the outlet housing 7 6 Lubricate the piston packings Slide the displace ment rod 1 and piston assembly down into the cylinder 9 The cylinder is symmetrical so either end may face up Use a rubber malle...

Страница 25: ...down 2 Ref 4 5 6 7 Ref 10 Ref 9 Ref 16 Ref 13 14 15 18 Ref 8 Ref 4 4 See Throat Packing Detail below See Piston Packing Detail below Throat Packing Stack Detail 6 Piston Packing Stack Detail 4 7 3 12...

Страница 26: ...Part No 237278 Pump Series A 56 1 Ratio with Reduced Icing Quiet King Air Motor Ref No Part No Description Qty 101 237000 AIR MOTOR King reduced icing See 307741 for parts 1 105 190000 ROD tie 224 mm...

Страница 27: ...08 106166 NUT hex M16 x 2 0 3 109 236466 PUMP displacement See pages 32 33 for parts 1 110 112887 WRENCH spanner 1 117 166153 NUT collet 1 1 2 npt 1 118 113350 CONNECTOR tube 3 4 npt m x 7 8 OD tube 1...

Страница 28: ...s are available at no cost Part No 237279 Pump Series A 17 1 Ratio with Senator Air Motor Ref No Part No Description Qty 101 217540 AIR MOTOR Senator See 307592 for parts 1 105 190000 ROD tie 224 mm 8...

Страница 29: ...t no cost Part No 237292 Pump Series A 28 1 Ratio with Reduced Icing Quiet Bulldog Air Motor Ref No Part No Description Qty 101 237001 AIR MOTOR Quiet Bulldog See 307304 for parts 1 105 190000 ROD tie...

Страница 30: ...er 3 106 186925 NUT coupling 1 107 184129 COLLAR coupling 2 108 106166 NUT hex M16 x 2 0 3 109 236466 PUMP displacement See pages 32 33 for parts 1 110 112887 WRENCH packing nut 1 111 203921 HOUSING c...

Страница 31: ...shoulder 3 106 186925 NUT coupling 1 107 184129 COLLAR coupling 2 108 106166 NUT hex M16 x 2 0 3 109 240682 PUMP displacement See pages 32 34 for parts 1 110 112887 WRENCH packing nut 1 111 203921 HOU...

Страница 32: ...acement Danger and Warning labels tags and cards are available at no cost Ref Part No No Description Qty 1 189316 ROD displacement stainless steel 1 2 222995 PACKING NUT carbon steel 1 7 237181 HOUSIN...

Страница 33: ...1 5 109304 V PACKING throat 5 6 184249 GLAND throat male carbon steel 1 13 184250 GLAND piston male carbon steel 1 14 109305 V PACKING piston 5 15 184200 GLAND piston female carbon steel 1 Kit also in...

Страница 34: ...9254 V PACKING throat UHMWPE 3 6 184249 GLAND throat male carbon steel 1 12 109305 V PACKING piston 2 13 184250 GLAND piston male carbon steel 1 14 109255 V PACKING piston UHMWPE 3 15 184200 GLAND pis...

Страница 35: ...Notes...

Страница 36: ...m pump operating temperature 82_C 180_F Air inlet size 3 4 npsm f Fluid inlet size 2 npt f Fluid outlet size 1 npt f Weight approx 59 kg 130 lb Wetted parts Carbon Steel Chrome Steel Alloy Steel Chrom...

Страница 37: ...sired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve dashes Follow left to scale to read air consumption A 0 6 MPa 6 2 bar 90 psi air pressure B...

Страница 38: ...in Maximum pump operating temperature 82_C 180_F Air inlet size 3 4 npsm f Fluid inlet size 2 npt f Fluid outlet size 1 npt f Weight approx 59 kg 130 lb Wetted parts Carbon Steel Chrome Steel Alloy S...

Страница 39: ...i MPa bar 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve dashes Follow left to scale to read air consumption A 0 6 MPa 6 2 bar...

Страница 40: ...inlet size 3 4 npsm f Fluid inlet size 2 npt f Fluid outlet size 1 npt f Weight approx 59 kg 130 lb Wetted parts Carbon Steel Chrome Steel Alloy Steel Chrome Zinc and Nickel Plating 440 and 17 4 PH G...

Страница 41: ...e desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve dashes Follow left to scale to read air consumption A 0 7 MPa 7 bar 100 psi air pressur...

Страница 42: ...e 3 4 npsm f Fluid inlet size 2 npt f Fluid outlet size 1 npt f Weight approx 59 kg 130 lb Wetted parts Carbon Steel Chrome Steel Alloy Steel Chrome Zinc and Nickel Plating 440 and 17 4 PH Grades of S...

Страница 43: ...Pa bar 1 Locate desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve dashes Follow left to scale to read air consumption A 0 7 MPa 7 bar 100 p...

Страница 44: ...ir inlet size 3 4 npsm f Fluid inlet size 2 npt f Fluid outlet size 1 npt f Weight approx 43 kg 95 lb Wetted parts Carbon Steel Chrome Steel Alloy Steel Chrome Zinc and Nickel Plating 440 and 17 4 PH...

Страница 45: ...e desired flow along bottom of chart 2 Read vertical line up to intersection with selected air consumption curve dashes Follow left to scale to read air consumption A 0 7 MPa 7 bar 100 psi air pressur...

Страница 46: ...draulic motor piston effective area 31 6 cm 4 9 in Stroke length 120 mm 4 75 in Displacement pump effective area 9 cm 1 40 in Maximum pump operating temperature 82_C 180_F Noise level at 1450 psi hydr...

Страница 47: ...tical line up to intersection with selected hydraulic con sumption curve dashes Follow left to scale to read oil consump tion A 9 9 MPa 99 bar 1428 psi hydraulic oil pressure B 7 MPa 70 bar 1000 psi h...

Страница 48: ...iston effective area 31 6 cm 4 9 in Stroke length 120 mm 4 75 in Displacement pump effective area 9 cm 1 40 in Maximum pump operating temperature 82_C 180_F Noise level at 1450 psi hydraulic pressure...

Страница 49: ...rtical line up to intersection with selected hydraulic con sumption curve dashes Follow left to scale to read oil consump tion A 9 9 MPa 99 bar 1428 psi hydraulic oil pressure B 7 MPa 70 bar 1000 psi...

Страница 50: ...57 mm 10 12 in 2 in npt f 1 in npt f 3 4 npsm f 237283 1329 mm 52 32 in 746 0 mm 29 37 in 583 mm 22 95 in 457 mm 17 99 in 2 in npt f 1 in npt f 3 4 npsm f 237284 1134 mm 44 65 in 590 mm 23 23 in 544 m...

Страница 51: ...Part number 240946 Pump has been added to the manual Flats have been added to the pump cylinder Displacement pump torque values have changed Changes have been made to the Technical Data The Performan...

Страница 52: ...nty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or pr operty or any...

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