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All written and visual data contained in this document reflects the latest product information available at the time of publication. 

Graco reserves the right to make changes at any time without notice.

Original instructions.

 This manual contains English. MM 3A6338

Graco Headquarters: 

Minneapolis

International Offices: 

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision 

B

February 2019

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in 
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty 
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by 
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written 
recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty 
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of 
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with 
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or 
maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of 
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned 
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs 
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT 
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy 
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or 
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A 
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT 
MANUFACTURED BY GRACO

. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to 

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these 
warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or 
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the 
negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, 
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la 
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite 
de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

Sealant and Adhesive Dispensing Equipment

For the latest information about Graco products, visit

 

www.graco.com

.

For patent information, see

 

www.graco.com/patents

.

TO PLACE AN ORDER,

 contact your Graco distributor, go to www.graco.com, or call to identify the nearest 

distributor.

If calling from the USA: 

1-800-746-1334

If calling from outside the USA:

 0-1-330-966-3000

Содержание CGM 25B127

Страница 1: ...ic Fixed Ratio EFR systems to provide fieldbus communications abilities For professional use only Important Safety Instructions Read all warnings and instructions in this manual and in your system manual before using the equipment Save these instructions ti11985a CGM with DeviceNet connector shown ...

Страница 2: ...and a selected fieldbus This provides the means for report monitoring and control by external automation systems NOTE The following system network configuration files are available at help graco com EDS file DeviceNet or Ethernet IP fieldbus networks GSD file PROFIBUS fieldbus networks GSDML PROFINET fieldbus networks ACD file DeviceNet or Ethernet IP fieldbus networks The following components are...

Страница 3: ... WARNING ELECTRIC SHOCK HAZARD To avoid electric shock make sure the system power is OFF before connecting or disconnecting CAN cables PRESSURIZED FLUID HAZARD This equipment stays pressurized until pressure is manually relieved To help prevent serious injury from pressurized fluid such as skin injection splashing fluid and moving parts follow Pressure Relief Procedure when you stop spraying and b...

Страница 4: ...Bus pinout setup 10 Perform the Setup procedure on page 5 to configure the fieldbus NOTE To produce an accurate dispense the dispense valve must be controlled directly by the EFR See the Electric Fixed Ratio Proportioner Setup Operation manual for I O integration of the dispense valve with the EFR NOTE See Automation Outputs signals from PLC to EFR System on page 22 for information on triggering a...

Страница 5: ...creens 2 Press the left arrow key once to navigate to the main Gateway screen See FIG 7 PROFIBUS Fieldbus Screens These screens are shown only if a PROFIBUS Fieldbus CGM is installed Screen 1 This screen enables the user to set the device address install date location tag function tag and description Screen 2 This screen displays the hardware revision system serial number and data map identificati...

Страница 6: ...ettings subnet mask gateway and DNS information Screen 2 This screen enables the user to set the station name install date location tag function tag and description Screen 3 This screen displays the hardware revision system serial number and data map identification information FIG 10 PROFINET Fieldbus Screen 1 FIG 11 PROFINET Fieldbus Screen 2 FIG 12 PROFINET Fieldbus Screen 3 ...

Страница 7: ...plays the hardware revision system serial number and data map identification information DeviceNet Fieldbus Screen This screen is shown only if a DeviceNet Fieldbus CGM is installed This screen enables the user to set the device address and baud rate as well as view the hardware revision system serial number and data map identification information FIG 13 EitherNet IP Fieldbus Screen 1 FIG 14 Ether...

Страница 8: ...ta out on the PLC side When the data is mirrored the least significant byte is inserted into the most significant spot and the most significant byte is inserted into the least significant spot Example If the data is a binary number with 0011100110110111 mirroring it to get the correct data out of the PROFIBUS or PROFINET will result in 0111101110010011 Values are subject to the same maximum and mi...

Страница 9: ...ved Bits Boolean 16 23 2 18 Reserved Bits Boolean 24 31 3 19 Current Active Sequence uint8 0 7 4 20 Current Step of the Active Sequence uint8 0 7 5 21 Time Remaining to Complete Step XX X s uint16 0 7 6 8 15 7 22 Red Pump Outlet Pressure XXXX X bar uint16 0 7 8 8 15 9 23 Blue Pump Outlet Pressure XXXX X bar uint16 0 7 10 8 15 11 24 Red Pump Inlet Pressure XXXX X bar uint16 0 7 12 8 15 13 25 Blue P...

Страница 10: ...min uint16 0 7 30 8 15 31 35 Selected Step Calibration XX XX uint16 0 7 32 8 15 33 36 Total Sequence Amount Requested XXXX XX cc uint32 0 7 34 8 15 35 16 23 36 24 31 37 37 Total Sequence Amount Dispensed XXXX XX cc uint32 0 7 38 8 15 39 16 23 40 24 31 41 Instance ID Description Data Type BIT Input Byte Index s ...

Страница 11: ...an 8 1 10 Reserved Bits Boolean 9 15 11 Reserved Bits uint8 0 7 2 12 Desired Active Sequence uint8 0 7 3 13 Acknowledging of the Active Error Number uint8 0 7 4 14 Desired Operator Mode Dispense Flow Rate XXXX cc min uint16 0 7 5 8 15 6 15 Data Exchanged Element Desired uint8 0 7 7 16 Data Exchanged Element Desired Value uint16 0 7 8 8 15 9 17 Desired Step of the Active Sequence uint8 0 7 10 19 De...

Страница 12: ... CGM signal NOTE In the diagrams shown below the ID corresponds to the Instance ID in the Automation Inputs and Outputs table When the Priming Request bit is ON the EFR will start priming as long as the System On bit is also ON If the System On bit or the Priming Request bit is OFF the EFR will stop priming ...

Страница 13: ...e Internal Data 3A6338B 13 When the Parking Request bit is ON the EFR will start parking as long as the System On bit is also ON If the System On bit or the Parking Request bit is OFF the EFR will stop parking ...

Страница 14: ...n bit is also ON If the System On bit or the Purge Request bit is OFF the EFR will stop purging The purge flow rate can be modified quickly through the data exchange When the Depressurizing Request bit is ON the EFR will start depressurizing The EFR will only stop depressurizing if the Depressurizing Request bit if OFF ...

Страница 15: ...r mode a pulse on the Start Current Sequence Step Trigger Operator Mode bit will play the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Страница 16: ... Start Current Sequence Step Trigger Operator Mode bit remains ON Once the Start Current Sequence Step Trigger Operator Mode bit is OFF the EFR will continue with the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Страница 17: ...ON pulse across the Stop Current Sequence bit will stop the active sequence Sending the Desired Active Sequence byte is optional If the The Desired Active Sequence byte is not sent the current active sequence stored in the EFR will be used ...

Страница 18: ...e Data must be read before the EFR finishes running another sequence If the Sequence Data is not read before finishing the sequence the data will be overwritten with new Sequence Data The Sequence Data consists of Total Sequence Amount Requested Total Sequence Amount Dispensed Sequence Start Outlet Pressure for Red Pump Sequence Start Outlet Pressure for Blue Pump Sequence End Outlet Pressure for ...

Страница 19: ...s is a Boolean signal that represents the active deviations on the EFR NOTE When a deviation is present the EFR is warning the operator of potential problem s that may need immediate attention to avoid shutdown time Active Advisories Active Advisories is a Boolean signal that represents the active advisories on the EFR NOTE When an advisory is present the EFR is warning the operator of potential p...

Страница 20: ...ressure is a 16bit integer that represents the outlet pressure on the blue pump Red Pump Inlet Pressure Red Pump Inlet Pressure is a 16bit integer that represents the inlet pressure on the red pump Blue Pump Inlet Pressure Blue Pump Inlet Pressure is a 16bit integer that represents the inlet pressure on the blue pump Pump Flow Rate Pump Flow Rate is a 16bit integer that represents the current flow...

Страница 21: ...ted by the EFR during the active sequence This integer will only be populated after the active sequence finishes dispensing Total Sequence Amount Requested Total Sequence Amount Dispensed is a 32bit integer that represent the amount dispensed by the EFR during the active sequence This integer will only be populated after the active sequence finishes dispensing ...

Страница 22: ...ce the sequence is stopped set this bit to 0 to clear the request Priming Request Priming Request is a bit used to turn the priming feature ON and OFF Set this bit to 1 to start the smart priming feature This bit can be set to 0 at any time during smart priming to stop the smart priming feature NOTE Once the smart priming request is completed set this bit to 0 Purging Request Purging Request is a ...

Страница 23: ...pense Flow Rate of the Automation Inputs Data Exchange Element Desired See Appendix B Data Exchanged on page 24 Data Exchange Element Desired Value See Appendix B Data Exchanged on page 24 Desired Step of the Active Sequence See Appendix C Sequence Step Data Exchange on page 30 Desired Step Amount See Appendix C Sequence Step Data Exchange on page 30 Desired Step Shot Type See Appendix C Sequence ...

Страница 24: ...y the Data Exchange Element Selected and the Data Exchange Element Value are set to zero to signal the data in the Data Exchange is invalid Once the EFR returns the Data Exchange Element Value followed by the Data Exchange Element Selected the PLC can compare the Data Exchange Element Selected to the Data Exchange Element Desired and confirm the data is correct for the Data Exchange Element Desire...

Страница 25: ... bool 23 Integration Smart Prime Status bool 24 Integration System Enabled bool 25 Integration System Status bool 26 Integration Analog Flow Rate Enabled bool 27 Integration Analog Flow Rate Status XXXX mV bool 28 Integration Sequence Selected Enabled bool 29 Integration Sequence Selected Status uint8 30 Red Pump Cycles XXXX cycles uint16 31 Red Pump Lifetime Cycles XXXX cycles uint16 32 Blue Pump...

Страница 26: ...balance alarm Red Pump Size Red Pump Size is an integer used to define the size of the red z pump Blue Pump Size Blue Pump Size is an integer used to define the size of the blue z pump Red Specific Gravity Red Specific Gravity is an integer used to define the specific gravity of the material in the red z pump Blue Specific Gravity Blue Specific Gravity is an integer used to define the specific gra...

Страница 27: ...l Trigger Enabled Integration External Trigger Enabled is a boolean that can enable usage of the Integration Trigger I O pin The following values correspond to the different states of the Integration External Trigger Enabled boolean Integration External Trigger Status Integration External Trigger Status is a boolean that shows the status of the Integration Trigger I O pin The following values corr...

Страница 28: ...s a value of 2 the Active Sequence is 2 NOTE This integer can only be read by the PLC Red Pump Cycles Red Pump Cycles is an integer used to define the number of times the red pump has cycled This can be reset by sending a value zero from the PLC over the Data Exchange Red Pump Lifetime Cycles Red Pump Lifetime Cycles is an integer used to define the number of times the pump has cycled during its l...

Страница 29: ... pressure of the blue pump once the active sequence begins dispensing NOTE This integer will only be populated after the active sequence is done dispensing NOTE This integer can only be read by the PLC Sequence End Outlet Pressure for Red Pump Sequence End Outlet Pressure for Red Pump is an integer that represents the outlet pressure of the red pump once the active sequence is done dispensing NOTE...

Страница 30: ...Sequence Once the EFR receives that element the EFR will update the Sequence Step Data Exchange Automation Inputs Elements for the desired step After the Sequence Step Data Exchange Automation Inputs Elements have been updated the Selected Step of the Active Sequence can be used to confirm the desired step data has populated the Sequence Step Data Exchange Automation Inputs Elements Once the data ...

Страница 31: ...he step amount for the Desired Selected Step of the Active Sequence When reading or writing to this element the sequence step amount has two decimal places and the units are always reflected by the integer in Selected Sequence Step Shot Type Desired Selected Step Shot Size Desired Selected Step Shot Size is a byte used to define the step type for the Desired Selected Step of the Active Sequence Th...

Страница 32: ...ignals A 50ms delay is suggested between each CGM signal NOTE See help graco com for further explanation of each error code Error Code Error Description Error Type Error Value P4DA High Pressure Red Side Alarm 1 P4DB High Pressure Blue Side Alarm 2 P6DA Red Pressure Disconnected Alarm 3 P6DB Blue Pressure Disconnected Alarm 4 P7DA Pressure Imbalance Red Side Alarm 5 P7DB Pressure Imbalance Blue Si...

Страница 33: ...Side Advisory 31 F3NX High Flow Rate Advisory 32 P4FA High Inlet Pressure Red Pump Advisory 33 P4FB High Inlet Pressure Blue Pump Advisory 34 DDDA Red Pump Cavitation Advisory 35 DDDB Blue Pump Cavitation Advisory 36 DBDX Bubble Detected Advisory 37 P4FX High Inlet Pressure Advisory 38 ...

Страница 34: ...ade at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer ...

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