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Installation 

8

3A6349A

Installation

Grounding

 

Pump:

 grounded through fluid lines.

Fluid lines:

 use only electrically conductive lines.

Fluid supply container:

 follow local code.

Accessories

Install the following required accessories in the order 
shown in a typical installation (see F

IG

. 3 on page 9) 

using adapters as necessary. 

Fluid filter (Y-Strainer) (included in K):

 with a 60 

mesh (250 micron) stainless steel element to filter 
particles from the fluid before in reaches the pump. 

Fluid shutoff valves (L):

 shuts off fluid flow.

Pressure relief valve (D):

 overload protection.

Flush Before Using Equipment

The equipment was tested with lightweight oil, which is 
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a 
compatible solvent before using the equipment. See 

Flush the Equipment

, page 12.

Typical Installation

F

IG

. 3 is an example of an installation with a G-Chem 

chemical injection beam pump. Your installation may dif-
fer from what is shown here. (See 

Accessories

 on 

page 8.) The G-Chem beam pump (A) and the swivel 
block (B) are the only components in F

IG

. 3 supplied by 

Graco. All other components are supplied by customer.

Key:

A

G-Chem Beam Pump

B

Swivel Block and Eye Bolt

C

Tank

D

Pressure Relief Valve (Required)

E

Inlet Line

F

Outlet Line

G

Pressure Relief Line

H

Inlet Port

J

Outlet  Port

K

Manifold Assembly (includes y-strainer and fluid shutoff 
valve (L))

L

Fluid Shutoff Valve (inlet & outlet) (Required)

M

Pumpjack Base (I-Beam)

N

Cable/Rod/Pipe

P

Walking Beam

R

Beam Clamp

To avoid injury due to unexpected moving parts, 
remove power to the pumpjack and wait for the walk-
ing beam to stop moving before performing any task 
on the G-Chem pump. The G-Chem pump is directly 
influenced by the motion of the pumpjack’s walking 
beam, and the pump is inactive only when the walking 
beam is unable to move.

The equipment must be grounded to reduce the risk 
of static sparking. Static sparking can cause fumes to 
ignite or explode. Grounding provides an escape wire 
for the electric current.

Содержание A23000

Страница 1: ...p for injecting chemicals at well sites For professional use only See page 3 for model information including maximum working pressure Important Safety Instructions Read all warnings and instructions i...

Страница 2: ...umpjack Connections 10 Fluid Connections 11 Operation 12 Pressure Relief Procedure 12 Flush the Equipment 12 Prime the Pump 13 Calibrate Chemical Dosage 13 Adjust the Pump Stroke 14 Preventive Mainten...

Страница 3: ...n Simplex FKM 800 5 5 55 A23003 CI NAO 2XG 000 0 1 4 in Simplex HNBR 2500 17 2 172 A23004 CI NAO 3XG 000 0 3 8 in Simplex HNBR 1500 10 3 103 A23005 CI NAO 5XG 000 0 1 2 in Simplex HNBR 800 5 5 55 A230...

Страница 4: ...le of the G Chem Assembly Identification Plate A23000 CI 2XF 000 0 A 2500 17 Graco Inc P O Box 1441 Mpls MN 55440 USA Model Number Configuration Number Date Code Side 1 Side 2 CI 2 X F 0 0 0 0 Chemica...

Страница 5: ...tification Plate A30970 A 2500 17 Graco Inc P O Box 1441 Mpls MN 55440 USA CI 25 XF 0 Model Number Configuration Number Date Code CI 25 X F 0 Chemical Injection Plunger Size Plunger Coating Seal Mater...

Страница 6: ...fumes are present Use only grounded hoses Stop operation immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire...

Страница 7: ...ng of the lowest rated system com ponent See Technical Specifications in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Specifica tions in...

Страница 8: ...hem chemical injection beam pump Your installation may dif fer from what is shown here See Accessories on page 8 The G Chem beam pump A and the swivel block B are the only components in FIG 3 supplied...

Страница 9: ...Installation 3A6349A 9 FIG 3 Typical G Chem beam pump installation with pumpjack A B F E G C D H J N K L M R P...

Страница 10: ...upward pull as it rises The lever arm 122 must be able to travel 6 in below the base of the G Chem pump A to achieve maximum flow 4 Securely clamp or bolt the G Chem pump A to the pumpjack base M usin...

Страница 11: ...mum working pressure of the pump 5 Connect a 1 4 npt f fluid line from the outlet check valve J to the injection point FIG 5 G Chem Beam Pump Components 7 Swivel Block 8 Eye Bolt 101 Drive Housing 112...

Страница 12: ...215 to the supply source of the flushing fluid See FIG 3 on page 8 4 Connect the outlet check valve 216 to a waste res ervoir 5 Operate the lever arm 122 by hand until the dis pensed fluid is predomi...

Страница 13: ...age 1 With the pumpjack turned off set the stroke adjust ment of the pump to an estimated setting for the desired flow rate Refer to Adjust the Pump Stroke page 14 and Baseline Chemical Dosage Setting...

Страница 14: ...he guard 127 The fasteners are captive and will remain with the guard 4 Push the split ring 121 left or right to expose the dowel pin 120 in one of the stroke holes 5 Push out the pin 120 using a scre...

Страница 15: ...om the lever arm 122 using a flat blade screwdriver 4 Remove the lever arm 122 from the shaft 105 5 Reorient the lever arm 122 so the arrow on the lever arm lines up with either 1 or 2 on the shaft 10...

Страница 16: ...ever Setting Approximate Flow Rate GPD LPD 5 3 4 2 0 3 1 1 3 4 2 0 7 2 6 3 4 2 1 2 4 5 1 2 1 0 5 1 9 1 2 1 1 1 4 2 1 2 1 1 8 6 8 Full 2 0 6 2 3 Full 2 1 5 5 7 Full 2 2 6 9 8 3 4 1 0 7 2 6 3 4 1 1 6 6...

Страница 17: ...included in your pump have the ability to be adjusted to stop leaks that develop when the seals are worn If a leak develops in the pump s fluid section tighten the packing nut clockwise by 1 16th of...

Страница 18: ...tion Air bubbles in fluid Suction line is loose Tighten suction line Fluid leaking Loose fittings Tighten fittings Worn or damaged seals and or pack ing Adjust or tighten seals and or pack ing If leak...

Страница 19: ...3 and slide the fluid cylinder away from the drive housing 101 NOTE The plunger 209 will stay within the drive housing 101 unless the dowel pin 120 is removed The dowel pin is held in place by a split...

Страница 20: ...and tight and the flange of the packing nut 207 is below the surface of the fluid cylinder 201 10 Slide the fluid cylinder 201 onto the plunger 209 and use the screws 3 to attach the fluid cylinder 20...

Страница 21: ...iguration CI 2XF 000 0 shown 101 103 102 104 105 106 108 107 112 113 114 115 116 117 118 119 109 120 121 110 122 123 124 125 126 127 128 129 130 130 131 132 133 3 7 9 6 8 6 5 6 6 5 210 211 215 207 208...

Страница 22: ...B32268 Pin dowel 1 121 Ring split included with dowel pin ref 120 1 122 Arm shaft lever 1 123 Clip shaft retaining 1 124 Screw phillips 2 125 Plug Simplex 1 126 156401 O Ring 1 127 B32787 Guard 1 128...

Страница 23: ...lunger Size Diameter Qty 1 4 in 3 8 in 1 2 in Chromex Coated 17 4 Stainless Steel 209 B32779 B32779 B32779 1 Part No Description B32045 225 750 PSI Pressure Relief Valve Kit B32046 750 1500 PSI Pressu...

Страница 24: ...ions 24 3A6349A Dimensions G Chem Beam Pump Dimensions FIG 12 G Chem Pump Dimensions A B C D E F G 13 8 in 35 1 cm 9 3 in 23 6 cm 4 6 in 11 7 cm 7 4 in 18 8 cm 18 4 in 46 7 cm 3 3 in 8 4 cm 12 7 in 32...

Страница 25: ...mum sound pressure 70 dBa Inlet Outlet Sizes Fluid inlet size 1 4 in npt m Fluid outlet size 1 4 in npt m Materials of Construction Pump Check Valve Seal Material See Configuration Chart on page 4 for...

Страница 26: ...n material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRA...

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