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14

309000

Operation

Air Switch Hand Held Valve

The valve operation is such that there are only two
valve conditions: either fully open or fully closed.

The valve is opened and closed by the internal air
control valve. Trigger the gun to open the valve.
Release the trigger to close the valve.

Ratio Checking

The output mix ratio of your proportioner can be
checked by dispensing the two fluids separately out of
the nosepiece into tared cups.  The cups can then be
weighed and the weights divided to get the mix ratio by
weight.

A divided outlet accessory (Part no. 626611) is avail-
able to make regular ratio checking easier.  This
accessory fits the non-wide ratio valves and uses a
512292 retainer nut.

Ratio checks provide information on the ratio of an
overall sample.  Transient problems (soft spots)
caused by starting and stopping the flow (lead-lag)
may not show up in this kind of ratio check.  Physical
tests of the mixed fluid are the best check of correct
ratio and mix quality.

Содержание 2K Ultra-Lite 249591

Страница 1: ...ssure 120 psi 0 84 MPa 8 4 bar Maximum Air Inlet Pressure Machine Mount Valves Part No 570145 Aluminum Wide Ratio Part No 570151 For P Dose 1 2 G mixers Part No 965533 Aluminum Wetted Part No 965534 S...

Страница 2: ...Checking 14 Maintenance 15 Daily Shut down 15 Preventative Maintenance 15 Troubleshooting 16 Service 17 Disassembly 17 Reassembly 18 Parts 22 Model 570145 570151 570182 965533 965535 965537 249591 23...

Страница 3: ...rs to ensure that the fluids being used are compatible with aluminum and zinc parts WARNING PLURAL COMPONENT MATERIALS HAZARD Graco Inc does not manufacture or supply any of the reactive chemical comp...

Страница 4: ...MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury D This equipment is for professional use only D Read all instruction manuals tags and lab...

Страница 5: ...p the dispense area free of debris including solvent rags and gasoline D Extinguish all open flames or pilot lights in the dispense area D Do not smoke in the dispense area D Do not turn on or off any...

Страница 6: ...npt f air to open I 1 4 in npt f A fluid inlet 3 places J 1 4 in npt f B fluid inlet 3 places L Zirk grease fitting M Flush grease fitting N 4 way trigger valve or electric switch O Trigger lock P 1...

Страница 7: ...A pilot port can be used to control a pump motor Hand held valve with electric switch The switch signals the customer s controller to open and close the ports on the 2K UL valve using a remote 4 way...

Страница 8: ...INALS IN CABLE CONNECTOR AS SHOWN NORMALLY OPEN MOMENTARY CONTACT SWITCH DOT INDICATES GROUND CONNECTION NOTE THIS VALVE IS ACTIVATED BY A REMOTE SOLENOID THE TRIGGER ONLY ACTIVATES THE ELECTRICAL SWI...

Страница 9: ...CTRIC SWITCH ACCESSORY FLOW CONTROL FITTINGS TO ADJUST OPEN AND CLOSE SPEED SHAFTS ARE FREE TO ALIGN CHOICE OF ALUMINUM OR STAINLESS WETTED HOUSINGS SNUFF BACK INSERTS ARE REMOVABLE FOR LOW FLOW OR WI...

Страница 10: ...sistance of your fluid hoses at least once a week If your hose does not have a tag on it which specifies the maximum electrical resistance contact the hose supplier or manufacturer for the maximum ele...

Страница 11: ...hat accepts a wide variety of restrictors with filter screens is available See application kits manual 311230 See Accessories page 27 for a list of restrictive catalyst injectors Selecting Hoses Hoses...

Страница 12: ...wo rings are trapped between the main valve body and the nose piece When the fluid valve pulls back to close it enters the restrictions stops flow and pulls the fluid back until the needle reaches its...

Страница 13: ...pect that the dispense needle or hose is completely clogged or that pressure has not been fully relieved after following the steps above very slowly loosen the hose end coupling and relieve pressure g...

Страница 14: ...uids separately out of the nosepiece into tared cups The cups can then be weighed and the weights divided to get the mix ratio by weight A divided outlet accessory Part no 626611 is avail able to make...

Страница 15: ...cross over in the nosepiece 3 Partially fill a plastic disposable night cap Part No 551327 with a moisture free oil 217374 pint or grease 106565 14 6 oz cartridge 4 Push the plastic cap over the valve...

Страница 16: ...air pressure Air not exhausted from behind air cylin der piston Use four way relieving type air valve operator Blockage between needle and seat Remove and clean needle and seat Bad or missing gasket b...

Страница 17: ...cap o ring 9 Remove the internal C clip 12 Push the two shafts 3 to dislodge the piston 10 assembly from the air cylinder 1 10 Remove the adjustment nuts 8 the pin 7 o rings 9 and piston o ring 6 from...

Страница 18: ...the side of the bearings line up with the grease ports in the housing 19 3 Holding the bearings 21 in place push the bear ing assembly over the shafts 3 4 Lubricate the main fluid seals 22 and its cav...

Страница 19: ...g 60 into the housing Tighten it to 60 70 in lbs 6 8 7 9 NSm 8 Orient the gasket 30 to the holes on the air cylinder 1 Screw the air valve assembly to the cylinder with the screws 60 and lock washers...

Страница 20: ...imer N 7649 and Loctite TL242 243 or equiva lent blue Loctite when installing the needle 27 Tighten to 15 20 in lb 1 7 2 2 NSm Use an anti seize lubricant Loctite 56765 when installing the fluid housi...

Страница 21: ...1 3 4 2 5 6 Electric Switch Version 965537 or 965538 64 The electric switch and cable assembly are not ser viceable and can only be replaced as an assembly Application Note This valve is activated by...

Страница 22: ...unt Valves 5 7 6 19 1 9 24 36 15 18 25 4 12 30 27 3 8 20 21 22 14 13 23n 33 32 35 40 34 Fig 6 Outlet Details 31 31 37 37 39 38 Model 570151 Models 570145 and 570182 9291A 9290A All 965XXX models 41 41...

Страница 23: ...only 1 626631 MANIFOLD NOSEPIECE aluminum Used on 570151 only 1 626061 MANIFOLD NOSEPIECE aluminum Used on 965533 965535 and 965537 only 1 Ref No Part No Description Qty 32 L 626058 RESTRICTOR 1 8 ID...

Страница 24: ...n 103926 SCREW 1 4 20 x 2 25 2 24 101970 PLUG 1 4 npt sst 4 25 185467 SEAT C2 carbide 2 26 626052 HOUSING fluid stainless steel 1 27 626062 NEEDLE hardened stain less steel 1 28Y 188377 LABEL skin inj...

Страница 25: ...965535 965536 or 249591 58 59 57 56 65 66 67 Electric Switch Version 965537 or 965538 64 Note The electric switch housing switch cable and discon nect are sold and serviced as a complete assembly Air...

Страница 26: ...NDLE 1 59 626083 TRIGGER 1 60 106551 O RING 0 5 x 0 6 fluoroelastomer 1 61 178654 GUIDE stem 1 62 626053 PIN trigger 1 63 626056 HOUSING air valve 1 65 104468 SCREW 4 40 x 375 Used on 249591 only 4 66...

Страница 27: ...jector No Size Code Bore Dia Needle Dia Typical Application Viscosity Typically Used Sealant 948291 125 125 in 086 in 5000 50 000 cps Polysulfide 948258 35 110 in 086 in 1000 10 000 cps Silicone 94793...

Страница 28: ...512294 512014 5 8 O D Fits 1 2 O D 512008 512017 Fits 5 8 O D Mixer 512297 512288 512298 512289 Replacement Nose Piece Restrictors for valves with 1 1 nose piece Size Part Number 1 8 I D 3 64 I D 6260...

Страница 29: ...isposable mixer 24 in in front of valve See manual 311230 249765 Restrictor Kit for use with Cold Spray Kit 249634 and Joint Fill Kit 249635 See manual 311230 Conversion Kits Part No Description 94963...

Страница 30: ...o rings Weight Aluminum Valve 1 43 lb 0 65 kg Stainless Steel Valve 2 07 lb 0 94 kg Handle Kit 0 77 lb 0 35 kg Wetted Parts Aluminum Valve aluminum 303 stainless steel 17 4 PH stainless steel C2 carb...

Страница 31: ...31 309000 Dimensions...

Страница 32: ...for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the d...

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