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Setup 

8

3A2257F

Connecting Lube Lines to Pump: Suction, 
Gravity and Pressure Fed Pump Models 
Only

NOTE:

 

The lube line refers to the outlet line supplying 

lubricant to the lubrication points.

1.

Apply thread sealant (user supplied) to lube line fit-
ting.

2.

Connect lube line to pump outlet (6), (F

IG

. 8)(also 

see pages 15 and 16).

3.

Torque lube line fitting to 50 + 5 in. lbs (5.65 + 0.6 
N.m).

4.

If installed, close the drain valve, located down-
stream from the pump.

5.

Hand prime the pump until clean, air-free oil is flow-
ing through the lube line.

6.

Connect the lube line to the lube point.

7.

After startup, adjust individual pumps to meet 
required flow rates. See Adjusting the Pump, page 
8.

Alarm Models Only: Installing Pressure 
Switch (see Alarm Pump, page 17)

The pump’s check valve is monitored by a pressure 
switch. When fluid pressure reaches the check valve 
cracking pressure

1.

Apply thread sealant (user supplied) to pressure 
switch.

2.

Install pressure switch into sensor output (3) (F

IG

7).

NOTE:

 Set switch to 50 psi (3.44 bar, 0.34 MPa).

3.

Set the pumps’ check valve to a cracking pressure 
of 95-105 psi (6.55 bar to 7.24 bar / 0.655 MPa to 
0.724 MPa)

4.

After startup, ensure switch is activating correctly.

Adjusting the Pump

Pump volume is controlled by an external adjusting 
screw (8) (F

IG

. 9). Turning the adjusting screw changes 

the length of the piston stroke which changes the pump 
discharge volume.

1.

Loosen the adjusting screw locknut (9) (F

IG

. 9).

2.

Turn the adjusting screw (8) (F

IG

. 9):

Counterclockwise - increases discharge volume 
(drops per stroke)

Clockwise - decreases discharge volume (drops 
per stroke)

F

IG

. 8

6

I

F

IG

. 9

9

8

Содержание 24J391

Страница 1: ...otation and oil low level For professional use only 3 16 models 7500 psi 51 7 MPa 517 bar Maximum Working Pressure 1 4 models 6000 psi 41 4 MPa 414 bar Maximum Working Pressure 3 8 models 3500 psi 24...

Страница 2: ...h your hand body glove or rag Follow the Pressure Relief Procedure when you stop dispensing and before cleaning checking or servicing equipment Tighten all fluid connections before operating the equip...

Страница 3: ...immediately with genuine manufac turer s replacement parts only Do not alter or modify equipment Alterations or modifications may void agency approvals and create safety hazards Make sure all equipmen...

Страница 4: ...reservoir cover FIG 1 NOTE Alarm Pumps Only For optimum perfor mance mount alarm pump in location furthest from drive motor For Gravity and Pressure Fed pumps skip Step 3 and continue installation wi...

Страница 5: ...d Use filtered oil when priming the pump Filter oil with minimum 25 micron strainer Machine requirements may require a higher cleanliness level Maximum allowable inlet pressure Pressure Fed Pump 100 p...

Страница 6: ...l air has been expelled Gravity Fed Models FIG 5 NOTE In the following instructions the fill line refers to the inlet line 1 Remove and discard the sight well plug 1 and out let plug 5 2 Fill the sigh...

Страница 7: ...ace the sight well plug 1 taking care to not allow any thread sealant into the sight well 2 5 Torque sight well plug 1 to 35 5 in lbs 3 95 0 6 N m NOTE Fluid is pumped from the reservoir through a man...

Страница 8: ...ling Pressure Switch see Alarm Pump page 17 The pump s check valve is monitored by a pressure switch When fluid pressure reaches the check valve cracking pressure 1 Apply thread sealant user supplied...

Страница 9: ...the amount of oil discharged by the pump The pump volume can be adjusted using the adjusting screw 8 FIG 9 to change the piston stroke See Adjusting the Pump Calculating Pints per Day Calculating Mini...

Страница 10: ...than form drops in sight glass Table 2 Fluid Measurement Conversion Data Piston Diameter Max Outlet Pressure Drops Stroke1 2 Cubic Inch Stroke Cubic cm Stroke inches mm psi MPa bar Min Max Min Max Mi...

Страница 11: ...ged or worn Fluid flow from pump outlet when pump is not running Inlet pressure exceeds outlet check pressure Reduce inlet pressure to below out let check pressure Pump outlet check ball and or seat i...

Страница 12: ...he oil level in the sight well 2 fall below the pump body surface 1 Remove the sight well plug 1 2 Allow the pump to continue to operate and manually fill the sight well 2 with filtered oil to below t...

Страница 13: ...MPa 414 bar All 3 8 Piston Models 3500 psi 24 1 MPa 241 bar Alarm Pump 500 3 4 MPa 34 4 bar Inlet Size Gravity Fed Models 1 8 27 NPTF Pressure Fed Models 1 4 18 NPTF Outlet Size Suction Gravity Pressu...

Страница 14: ...50 12 70 D Pump Min 2 58 Pump Max 3 18 Pump Min 65 53 Pump Max 78 23 E 5 37 136 40 F Min 4 14 Max 4 90 Min 105 20 Max 124 50 G 1 50 38 10 H 0 50 12 70 J 0 50 12 70 K 0 39 9 90 L 0 92 23 37 M 0 28 7 1...

Страница 15: ...Technical Data 3A2257F 15 Gravity Fed Pressure Fed Inlet P A Outlet C D Outlet Inlet A B C D...

Страница 16: ...Technical Data 16 3A2257F Suction Fed Outlet C D A P N Inlet...

Страница 17: ...Technical Data 3A2257F 17 Alarm Pump C D P N Inlet R Return to Reservoir 1 4 NPT Sensor Output ti26974...

Страница 18: ...of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY...

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