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Fan Replacement

3A1181B

17

Fan Replacement

Removal

1.

Relieve Pressure, page 7

. Disconnect power cord 

from outlet.

2.

Hi-Boy Models Only -

 Disconnect high-pressure 

hose at pump outlet 

(see page 13)

.

3.

Remove two screws (4) and shroud (12).

4.

Remove spring clip (57b) on back of motor.

5.

Pull off fan (57a).

Installation

1.

Slide new fan (57a) in place on back of motor. Be 
sure blades of fan face motor as shown.

2.

Install spring clip (57b).

3.

Replace shroud (12) and two screws (4).

4.

Hi-Boy Models Only -

 Connect high-pressure hose 

at pump outlet 

(see page 14)

.

57b

57a

4

12

ti16089a

Содержание 24F561

Страница 1: ...64 Mustang 4700 Hi Boy 24F561 SP400 Stand 24F563 Mustang 4700 Stand 3300 psi 22 7MPa 227 bar Maximum Working Pressure Related Manuals Important Safety Instructions Read all warnings and instructions i...

Страница 2: ...lectric shock When repair or replacement of the cord or plug is required do not connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green...

Страница 3: ...tatic discharge Connect to a grounded outlet and use grounded extensions cords Do not use a 3 to 2 adapter Do not use a paint or a solvent containing halogenated hydrocarbons Keep spray area well vent...

Страница 4: ...praying follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean Do not leave the unit energized or under pressure while unatten...

Страница 5: ...ot use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact y...

Страница 6: ...longer extension cords may reduce sprayer performance Spray gun ground through connection to a properly grounded fluid hose and pump Fluid supply container follow local code Solvent and Oil based flui...

Страница 7: ...Hold gun against side of grounded metal flushing pail Trigger gun to relieve pressure 3 Turn prime valve down If you suspect the spray tip or hose is clogged or that pressure has not been fully relie...

Страница 8: ...ed on hot bare motor could cause fire or explosion To reduce risk of burns fire or explosion do not operate sprayer with cover removed To reduce risk of serious injury including electric shock Do not...

Страница 9: ...if water or water based paint has frozen in sprayer Place sprayer in warm area to thaw Do not start sprayer until thawed completely If paint hard ened dried in sprayer replace pump packings See Displ...

Страница 10: ...ls are firmly connected Clean circuit board terminals Securely reconnect leads 6 Motor thermal switch Yellow motor leads must have continuity through thermal switch Replace motor See Motor Replacement...

Страница 11: ...grounded extension cord See Grounding and Electric Requirements page 6 7 Leads from motor to circuit board for damaged or loose wire con nectors Inspect wiring insulation and terminals for signs of ov...

Страница 12: ...ng rod See Displacement Pump Replacement page 13 2 Connecting rod assembly for damage Replace connecting rod assembly See Displacement Pump Replacement page 13 3 Gears or drive housing Inspect drive h...

Страница 13: ...oosen two screws 11 and remove pail hanger 10 3 Loosen nut 37 and remove suction tube 39 Loosen nut B and remove coupled hose 42 4 Cycle pump until pin 31 is in position to be removed 5 Disconnect pow...

Страница 14: ...il nut stops Tighten jam nut by hand then tap 1 8 to 1 4 turn with a 20 oz maximum hammer to approximately 75 ft lb 102 N m 8 Install suction tube 39 and coupled hose 42 Tighten nuts 37 and B 9 Fill p...

Страница 15: ...a liberal coat of grease to gears and needle bearing surfaces Install thrust bearing 28 and gears 26 and 27 in motor front endbell 2 Push drive housing 29 into motor front endbell Insert gear crank 27...

Страница 16: ...complete stop there are no electrical shorts If motor does not spin freely armature is shorted Replace motor page 27 Armature Brushes and Motor Wiring Open Circuit Test Continuity 1 Connect red and b...

Страница 17: ...let see page 13 3 Remove two screws 4 and shroud 12 4 Remove spring clip 57b on back of motor 5 Pull off fan 57a Installation 1 Slide new fan 57a in place on back of motor Be sure blades of fan face m...

Страница 18: ...TE Use all new parts included in brush kit Do not reuse old parts if new replacement parts are provided 1 Install new brushes B in motor with wires facing toward front of motor Install positive red br...

Страница 19: ...motor connector D from control board 18 6 Remove three screws 11 securing control board to housing two are located on the front and one on the back next to the power cord 7 Pull control board out sli...

Страница 20: ...old and sprayer frame 3 Slide control board into place on side of motor front endbell 4 Replace three screws 11 Torque to 30 35 in lb 3 4 3 9 N m 5 Connect motor connector D and pressure control assem...

Страница 21: ...essure page 7 Disconnect power cord from outlet 2 Hi Boy Models Only Disconnect high pressure hose at pump outlet see page 13 3 Remove two screws 4 and shroud 12 see illus tration page 17 4 Remove fus...

Страница 22: ...hroud 12 see illus tration page 17 4 Disconnect pressure switch connector A from con trol board 18 Pull bushing 23 from hole K 5 Pull wires through hole K 6 Turn pressure control knob 17 counter clock...

Страница 23: ...torque to 150 in lb 17 0 N m NOTE Be careful when tightening pressure control knob that wires are not pinched between pressure con trol and fluid manifold 5 Tuck wires into pressure control wire cap...

Страница 24: ...d 43 5 Remove valve seat 44b and seat gasket 44a from inside of filter manifold or end of drain valve Installation 1 Install new seat gasket 44a and valve seat 44b on end of drain valve 2 Screw drain...

Страница 25: ...fitting 51 and drain line 49 cut and remove remaining drain line material from end of barbed fitting Installation 1 Screw barbed fitting 51 into filter manifold 43 2 Push drain line 49 onto barbed fi...

Страница 26: ...oval page 19 2 Remove green ground screw 20 and disconnect green ground wire G from frame Installation 1 Connect green ground wire G to frame with green ground screw 20 Be sure green ground wire ter m...

Страница 27: ...ve four screws 4 and motor 57 from frame 1 Installation 1 Install cover 14 on motor 57 Install motor on frame 1 with four screws 4 2 Connect green ground wire G to frame with green ground screw 20 Be...

Страница 28: ...Wiring Diagrams 28 3A1181B Wiring Diagrams Red Black Pressure Control Assembly Power Plug White Green Black from Motor 2 x Yellow ON OFF Switch ti5643a Capacitor Replaceable Fuse 120V ti5643a1...

Страница 29: ...Notes 3A1181B 29 Notes...

Страница 30: ...Parts Stand 30 3A1181B Parts Stand Models 24F561 24F563 36 39 34 68 1 4 10 11 31 30 35 33 40 41 29 28 27 26 57 12 70 11 2 32 67 4 69 37 64 63 42 50 49 ti10332a 16 15 30a 57b 57a...

Страница 31: ...0 287053 ROD connecting includes 30a 31 1 30a 196750 SPRING retaining 1 31 196762 PIN straight 1 32 276883 COVER front includes 11 69 1 33 255475 PUMP displacement includes 35 Manual 312362 1 34 19515...

Страница 32: ...Parts Stand Models 24F561 24F563 32 3A1181B Parts Stand Models 24F561 24F563 ti10331a 56 55 54 53 52 35 44 47 46 45 44b 44a 51 43 4 22 17 21 11 11 18 19 48 72 71 19 50 20 19 25 23...

Страница 33: ...trol pressure 1 22 15F399 LABEL control 1 23 115756 BUSHING 1 25 189930 LABEL caution 1 35 162453 FITTING 1 4 npsm x 1 4 npt 2 43 15J745 MANIFOLD filter 1 44 235014 VALVE drain includes 44a 44b 1 44a...

Страница 34: ...Hi Boy Models 24F562 24F564 34 3A1181B Parts Hi Boy Models 24F562 24F564 12 2 64 63 68 4 42 35 33 36 39 37 38 40 41 31 10 11 11 4 4 29 32 28 27 26 57 69 30 34 4 70 57a 57b 2 7 8 6 9 1 5 1 64 15 16 ti1...

Страница 35: ...SING drive includes 4 10 11 1 30 287053 ROD connecting includes 30a 31 1 30a 196750 SPRING retaining 1 31 196762 PIN straight 1 32 276883 COVER front 1 33 255475 PUMP displacement includes 35 Manual 3...

Страница 36: ...Parts List Hi Boy Models 24F562 24F564 3A1181B 36 Parts Hi Boy Models 24F562 24F564 56 55 54 53 52 35 4 47 46 45 44 22 17 21 11 43 51 18 50 67 49 19 19 48 72 71 25 19 19 23 20 19...

Страница 37: ...MANIFOLD Filter 190 210 ES 1 44 235014 VALVE drain includes 44a 44b 1 44a 111699 GASKET seat 1 44b 15E022 SEAT valve 1 45 224807 BASE valve 1 46 187625 HANDLE valve drain 47 111600 PIN grooved 1 48 1...

Страница 38: ...24F563 Length 15 75 in 40 0 cm Width 14 0 in 36 0 cm Height 17 in 43 cm Weight 30 lb 13 6 kg Weight with gauge 31 lb 14 0 kg Dimensions Hi Boy 24F562 24F564 Length 22 0 in 55 9 cm Width 20 5 in 52 1 c...

Страница 39: ...Notes 3A1181B 39 Notes...

Страница 40: ...l be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which...

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