308442 9
Installation
KEY-Fig. 1 and 2
A
Ground Wire on Graco Electrically Conductive Air Hose
B
Graco Electrically Conductive Air Hose (Turbine Air Hose),
See page 11 for part numbers
C
Atomizing Air Hose, 3/8 inch (9.5 mm) O.D.
D
Fan Air Hose, 3/8 inch (9.5 mm) O.D.
E
Cylinder Air Hose, 1/4 inch (6.4 mm) O.D.
F
Fluid Hose, 1/4–18.6 npsm gun fluid inlet
G
To Fluid Supply
H
PRO 5500hc Spray Gun, P/N 236685
J
Mounting Bracket for 1/2 inch (127 mm) rod, P/N 189581
K
Solenoid Valve, requires quick-exhaust port
M
Air Pressure Regulator
N True Earth Ground
P
24 Volt Power Supply, P/N 235301
Q
4–20 mA Outputs
R
Full Feature ES Display Module, P/N 224117
S
kV Only ES Display Module (battery operated), P/N 189762
T
Fiber Optic Cable, P/N 224680 to 224686
U
Bulkhead, P/N 189870
V
Fiber Optic Cable, P/N 224670 to 224676
W Main Air Line
X
Bleed-type Master Air Valve
Y
kV Switch Air Hose, 1/4 inch (6.4 mm) O.D., plug the gun fitting if
it is not used
Z
Air Pilot Fluid Regulator, P/N 236854
The turbine air supply must be interlocked with the spray booth
ventilation fans.
A maximum of two splices with a total of 108 feet (32.94 m) of
cable can be used. For the strongest light signals, use a minimum
number of bulkhead splices.
*
See page 11 for a description of the manifold connections.
Installing the System
WARNING
FIRE, EXPLOSION, AND
ELECTRIC SHOCK HAZARD
Installing and servicing this equipment
requires access to parts which may
cause electric shock or other serious
injury if work is not performed properly.
Do not install or service this equip-
ment unless you are trained and
qualified.
Be sure your installation complies with National,
State and Local codes for the installation of
electrical apparatus in a Class
I
, Group D
Hazardous Location.
Comply with all applicable local, state, and
national fire, electrical, and other safety regula-
tions.
Fig. 1, page 8, shows a typical Model PRO 5500hc
system. Fig. 2 shows some possible system options.
Accessories are available from your Graco representa-
tive. Refer to the Product Data Sheet for the gun,
Form No. 305660.
For assistance in designing a system that is custom-
ized for your application, contact your Graco distribu-
tor.
Warning Signs
Mount the warning signs in the spray area where they
can easily be seen and read by all operators. An
English Warning Sign is provided with the gun. Addi-
tional signs are available at no charge. See below.
Part No.
Description
180060
Warning Sign (English)
Ventilate the Spray Booth
WARNING
FLAMMABLE OR TOXIC
VAPOR HAZARD
Provide fresh air ventilation to avoid the
buildup of flammable or toxic vapors. Do
not operate the gun unless ventilation
fans are operating.
Electrically interlock the gun turbine air supply line with
the ventilators to prevent operation of the electrostatic
power supply unless ventilating fans are on.
Check and follow all local, state, and national codes
regarding air exhaust velocity requirements. High
velocity air exhaust will decrease the operating effi-
ciency of the electrostatic system. The minimum
allowable air exhaust velocity is 60 feet/minute (19
linear meters/minute).
