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308813

Installation

Ventilate the Spray Booth

WARNING

TOXIC FLUID HAZARD

To prevent hazardous concentrations of
toxic and/or flammable vapors, spray
only in a properly ventilated spray booth.

Never operate the spray gun unless ventilation
fans are operating.

Check and follow all of the National, State and
Local codes regarding air exhaust velocity require-
ments.

Configure the Gun and Manifold

(Order Manifold separately, see page 20)

Models 239786 and 241469 
with Manifolds 241161 and 241162

The gun is supplied with an internal fluid plug (4). See
Fig. 1. To use the gun in a circulating system, remove
the internal plug. In a non-circulating system, leave the
plug in place to minimize flush time.

In a circulating system,

 apply anti-seize lubricant

222955 to the threads and mating faces of the man-
ifold (101) and the elbows (107), supplied unas-
sembled. Install elbows (107) in both fluid ports of the
manifold (101). Connect the fluid supply line to one
elbow and the fluid return line to the other. The man-
ifold fluid ports are reversible.

In a non-circulating system,

 apply anti-seize lubricant

222955 to the threads and mating faces of the man-
ifold (101), a plug (109), and an elbow (107), supplied
unassembled. Install an elbow (107) in one fluid port of
the manifold, and a plug (109) in the other port. Install
the internal plug (4) in the gun fluid port on the same
side as the manifold plug. Connect the fluid supply line
to the manifold elbow. See Fig. 1.

Fig. 1: Manifolds 241161 and 241162

8587A

1

3

2

107

32

4

109

Non–Circulating Setup Shown (cutaway view)

101

Remove when used in circulating systems

Replace with an elbow (107) when used in circulating systems

Install filter in the fluid inlet port

1

2

3

The gun is supplied with an internal fluid filter (32).
Install the filter in the gun port being used as the fluid
inlet (see Fig. 1).

NOTE:

 The gun can operate without the filter. If you

are using highly viscous fluid and the filter causes an
unacceptable pressure drop, remove the filter.

Install the gun on the manifold, using the four screws
(17). Thread the screws by hand, then torque alter-
nately and evenly to 65 in-lb (7.3 N

m).

Models 233670 
with Manifold 244930

This gun and manifold are designed to be used with
high viscosity material and sealants, such as protective
coatings and automotive sealants. There is no circula-
tion port. The fluid inlet uses both ports to feed the
valve and no filter is used.

Содержание 233670

Страница 1: ...c Airless Spray Gun 4000 psi 28 MPa 280 bar Maximum Working Fluid Pressure Part No 239786 Series A Standard Spray Gun Includes GG0 series tip of choice Part No 241469 Series A Acid Catalyzed Fluid Spr...

Страница 2: ...parts immediately Do not exceed the maximum working pressure of the lowest rated system component This equip ment has a 4000 psi 28 MPa 280 bar maximum working pressure Route the hoses away from the t...

Страница 3: ...onnections before operating the equipment Check the hoses tubes and couplings daily Replace worn damaged or loose parts immediately Permanently coupled hoses cannot be repaired replace the entire hose...

Страница 4: ...to the threads and mating faces of the man ifold 101 a plug 109 and an elbow 107 supplied unassembled Install an elbow 107 in one fluid port of the manifold and a plug 109 in the other port Install th...

Страница 5: ...of the object being sprayed All Manifolds To mount the gun on a stationary support see Fig 3 Also refer to the mounting hole layout on page 30 Attach the gun to the support with two M5 x 0 8 capscrews...

Страница 6: ...inlet accepts 1 4 in 6 3 mm O D tubing Fluid Line and Accessory Recommendations WARNING INJECTION HAZARD To reduce the risk of property damage or serious injury including injection which could be caus...

Страница 7: ...ubing F Fluid Inlet 1 4 18 nptf or 5 JIC 1 2 20 unf G Fluid Outlet circulating gun only 1 4 18 nptf or 5 JIC 1 2 20 unf G or F FAN CYL ATOM Manifold 244930 This manifold is equipped with passages for...

Страница 8: ...rs and hydraulic power sup plies Ground them according to the manufacturer recommendations 3 Air fluid and hydraulic hoses connected to the pump Use only electrically conductive hoses with a maximum o...

Страница 9: ...e connected to the fluid pressure gauge in a system with fluid regulation to help relieve fluid pressure in the hose and gun Triggering the gun to relieve pressure may not be sufficient Have a contain...

Страница 10: ...n a consistent distance 8 to 10 inches 200 to 250 mm from the surface of the object being sprayed Clean the Spray Gun and System Daily WARNING INJECTION HAZARD To reduce the risk of an injection injur...

Страница 11: ...spray tip Maintain metal to metal contact between the gun and the flushing pail Use the lowest possible pressure NOTE Flush the pump and gun before the fluid can dry in it If it is available the flus...

Страница 12: ...iently tightened or gasket 11 is missing or worn from multiple uses Clean or replace the seat 10 and gasket 11 The gasket must be replaced whenever you remove the seat from the gun Tighten nut 7 or re...

Страница 13: ...pring is in position Replace o ring 22 Do not immerse piston in solvent Spray Pattern Troubleshooting Problem Cause Solution Fluttering spray Insufficient fluid supply Air in paint supply line Adjust...

Страница 14: ...emoving it from the gun If the needle is bent it must be re placed 7 Pull the needle assembly 12 straight out the front of the gun Remove the o rings 31 from the fluid needle 12 8 Remove the gasket 11...

Страница 15: ...ed or replaced to avoid fluid leakage 1 2 2 2 3 3 3 3 3 5 Cutaway View 8 1 3 3 4 5 Torque to 20 25 ft lb 27 34 N m 6 6 Torque to 4 5 in lb 0 45 0 56 N m 7 Apply semi permanent anaerobic sealant 7 Tigh...

Страница 16: ...1 12 31 15 14 2 3 5 6 4 18 20 19 17 16 12 Ref 22 21 23 T 25 26 14 1 13 1 2 2 2 3 3 3 3 3 3 3 4 5 Used on non circulating guns only 8 1 32 6 7 8 Apply semi permanent anaerobic sealant 8 Tighten cap 18...

Страница 17: ...tall a new gas ket may result in fluid leaking into the air chamber 6 Install the o rings 31 on the fluid needle assem bly 12 Lubricate with light weight oil CAUTION Be sure to keep the needle straigh...

Страница 18: ...1 1 241468 NEEDLE ASSEMBLY 3 16 in plastic ball used with Part No 241469 includes item 31 1 13 114134 GASKET polyethylene 1 14 114135 SCREW cap socket head M5 x 0 8 45 mm long 4 15 114136 SCREW cap so...

Страница 19: ...1 12 31 15 14 2 3 5 6 4 18 20 19 17 16 12 Ref 22 21 23 25 26 14 1 13 32 1 1 1 1 Model 233670 gun uses a different tip 9 tip nut 7 and a gasket 8 and the seat 10 does not include a diffuser Model 23367...

Страница 20: ...stainless steel Part No 241162 only 2 109 101970 PLUG pipe 1 4 18 ptf stainless steel not shown install one in the fluid outlet port in non circulating applications 3 8673A 101 105 103 107 1 Flats mus...

Страница 21: ...GG0511 12 13 300 325 GG0611 0 013 0 330 2 2 5 50 63 0 18 0 69 GG0113 4 4 5 100 113 GG0213 6 6 5 150 163 GG0313 8 8 5 200 213 GG0413 10 10 5 250 263 GG0513 12 13 300 325 GG0613 14 15 350 375 GG0713 Flo...

Страница 22: ...15 GG0223 6 6 5 150 163 GG0323 8 8 5 200 213 GG0423 10 10 5 250 263 GG0523 12 13 300 325 GG0623 14 15 350 375 GG0723 16 17 400 425 GG0823 18 19 450 475 GG0923 Orifice Fan Width Flow Rate Part No Orifi...

Страница 23: ...213 GG0435 10 10 5 250 263 GG0535 12 13 300 325 GG0635 14 15 350 375 GG0735 16 17 400 425 GG0835 18 19 450 475 GG0935 22 23 550 575 GG1135 24 25 600 625 GG1235 Orifice Fan Width Flow Rate Part No Ori...

Страница 24: ...0 625 GG1251 28 29 700 725 GG1451 0 053 1 35 10 10 5 250 263 3 02 11 4 GG0553 0 055 1 40 8 8 5 200 213 3 25 12 3 GG0455 10 10 5 250 263 GG0555 12 13 300 325 GG0655 28 29 700 725 GG1455 Orifice Fan Wid...

Страница 25: ...GG0669 Orifice Fan Width Flow Rate Part No Orifice Size Fan Width Flow Rate Part No 0 071 1 80 8 8 5 200 213 5 41 20 5 GG0471 10 10 5 250 263 GG0571 12 13 300 325 GG0671 16 17 400 425 GG0871 28 29 700...

Страница 26: ...18 400 460 182821 0 023 0 584 8 10 200 250 182423 0 584 10 12 250 300 182523 12 14 300 350 182623 14 16 350 400 182723 16 18 400 460 182823 0 025 0 635 8 10 200 250 182425 0 635 10 12 250 300 182525 1...

Страница 27: ...outlet 107142 1 2 npt m x f inlet outlet In line Fluid Filter 210500 5000 psi 35 MPa 350 bar Maximum Working Pressure 100 mesh Fits onto the gun s fluid connector 1 4 18 npsm Includes the parts shown...

Страница 28: ...a new gun with a 6 ft 1 8 m 1 4 in 6 3 mm OD cylinder air line and a 019 tip These val ues will vary slightly with use and with variations in equipment Cylinder air pressure psi MPa bar Fluid pressur...

Страница 29: ...308813 29 Notes...

Страница 30: ...olds 241161 and 241162 8576A 5 23 in 139 7 mm 2 0 in 50 8 mm 3 86 in 98 0 mm 8581A 3 0 in 76 2 mm 2 125 in 54 mm 8722A 0 187 in 4 8 mm 0 805 in 20 5 mm 0 4 in 10 2 mm Two M5 x 0 8 x 0 25 in 6 3 mm hol...

Страница 31: ...1 9 mm 3 5 in 88 9 mm 2 25 in 57 2 mm TI1397A 1 25 in 32 mm 2 13 in 54 mm Two M5 x 0 8 ISO H holes 0 25 in 6 35 mm deep 0 4 in 10 2 mm 1 375 in 35 mm TI1397A 0 805 in 20 4 mm 0 92 in 23 37 mm 0 437 in...

Страница 32: ...ch of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or proper...

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