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10

308215

Operation

Shutdown and Care of the Pump

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 8.

For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the ex-
posed displacement rod and damaging the throat
packings. 

Relieve the pressure.

Always flush the pump before the fluid dries on the
displacement rod.  See 

Flushing

 below.

Flushing

WARNING

FIRE AND EXPLOSION HAZARD

Before flushing, read the section

 FIRE

OR EXPLOSION HAZARD

 on page 4.

Be sure the entire system and flushing
pails are properly grounded. Refer to

Grounding

 on page 5.

Flush the pump:

D

Before the first use

D

When changing colors or fluids

D

Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)

D

Before storing the pump.

Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.

CAUTION

Never leave water or water-base fluid in the pump
overnight. If you are pumping water-base fluid, flush
with water first, then with a rust inhibitor such as
mineral spirits. Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
corrosion.

WARNING

To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the

Pressure Relief Procedure

 on page 8.

1.

Relieve the pressure.

2.

Remove the tip guard and spray tip from the gun.
See the gun instruction manual.

3.

Remove the filter element from the fluid filter (18).
Reinstall the filter bowl.

4.

Place the suction tube (13) in a container of sol-
vent.

5.

Hold a metal part of the gun firmly to the side of a
grounded 

metal

 pail.

6.

Start the pump. Always use the lowest possible
fluid pressure when flushing.

7.

Trigger the gun.

8.

Flush the system until clear solvent flows from the
gun.

9.

Relieve the pressure.

10. Clean the tip guard, spray tip, and fluid filter ele-

ment separately, then reinstall them.

11. Clean the inside and outside of the suction tube

(13).

Содержание 222973

Страница 1: ...TH DURA FLOt 1800 DISPLACEMENT PUMP 315 bar 31 5 MPa 4500 psi Maximum Working Pressure 7 bar 0 7 MPa 100 psi Maximum Air Inlet Pressure Part No 222973 Series B With High Pressure Fluid Filter Part No 238144 Series B With High Pressure Fluid Filter hose and gun 308215L Model 238144 Shown 05915 Important Safety Instructions Read all warnings and instructions in this manual Save these instructions ...

Страница 2: ...s intended purpose If you are not sure call your Graco distributor D Do not alter or modify this equipment D Check equipment daily Repair or replace worn or damaged parts immediately D Do not exceed the maximum working pressure of the lowest rated system component Refer to the Technical Data on page 14 for the maximum working pressure of this equipment D Use fluids and solvents which are compatibl...

Страница 3: ...n weekly Refer to the gun manual D Be sure the gun trigger safety operates before spraying D Lock the gun trigger safety when you stop spraying D Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning checking or servicing the equipment D Tighten all fluid connections before operating the equipment D Check the hoses tubes and couplings daily Replace worn or damag...

Страница 4: ...f debris including solvent rags and gasoline D Electrically disconnect all equipment in the spray area D Extinguish all open flames or pilot lights in the spray area D Do not smoke in the spray area D Do not turn on or off any light switch in the spray area while operating or if fumes are present D Do not operate a gasoline engine in the spray area TOXIC FLUID HAZARD Hazardous fluid or toxic fumes...

Страница 5: ...ll a bleed type shutoff valve B in the air line to isolate the air line components for servicing Install an air line moisture trap and drain valve C to help re move moisture from the compressed air supply Keep the site clear of any obstacles or debris that could interfere with the operator s movement Have a grounded metal pail available for use when flushing the system or draining the fluid filter...

Страница 6: ... overpressurization of the pump D The fluid filter 18 includes a 60 mesh 250 micron stainless steel element to filter particles from the fluid as it leaves the pump It includes the fluid drain valve D which is required in your system to relieve fluid pressure in the hose and gun see the WARNING above D The suction hose 12 and tube 13 allow the pump to draw fluid from a fluid container D Two fluid ...

Страница 7: ...ale Coupler 70 Air Relief Valve D Fluid Drain Valve required SUPPLIED WITH MODEL 238144 ONLY 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose 104Electrically Conductive Fluid Whip Hose 105Coupling 106Gun Swivel COMPONENTS YOU MUST SUPPLY A Electrically Conductive Air Supply Hose B Bleed Type Master Air Valve for accessories C Air Line Moisture Trap and Drain Valve E Grounded Fluid...

Страница 8: ...gged or that pressure has not been fully relieved after following the steps above very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually then loosen completely Now clear the tip or hose Packing Nut Wet Cup Before starting fill the packing nut F 1 3 full with Graco Throat Seal Liquid TSL or compatible solvent See Fig 3 WARNING To reduce the risk of seriou...

Страница 9: ... air before it enters the hose Close the drain valve when all air is eliminated Set the Air and Fluid Pressure WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure always follow the Pressure Relief Procedure on page 8 1 Relieve the pressure Install the tip guard and spray tip in the gun as explained in the gun manu al 2 Open the air regulator 33 slowly Use t...

Страница 10: ...r system Check with your fluid manufacturer or supplier for recommended flushing fluids and flushing frequency CAUTION Never leave water or water base fluid in the pump overnight If you are pumping water base fluid flush with water first then with a rust inhibitor such as mineral spirits Relieve the pressure but leave the rust inhibitor in the pump to protect the parts from corrosion WARNING To re...

Страница 11: ...Regulator 50 Red Handled Bleed Type Master Air Valve required for pump 67 Fluid Shutoff Valve 68 Air Line Male Coupler 69 Air Line Female Coupler 102Airless Spray Gun 103Electrically Conductive Fluid Supply Hose B Bleed Type Master Air Valve for accessories D Fluid Drain Valve required F Packing Nut Wet Cup 05916 B D 103 18 102 12 13 69 68 33 67 50 50 ...

Страница 12: ...b 1 35 109511 BOLT eye 1 36 109510 STRAP rubber 1 39 109213 O RING PTFE 1 42 100101 SCREW cap hex hd 3 8 16 unc 2a 1 in 25 mm long 1 43 100133 WASHER lock 3 8 in size 1 44 100840 ELBOW street 1 4 npt m x f 1 45 100960 GAUGE air pressure 0 200 psi 0 14 bar range 1 46 189978 MANIFOLD air 1 in npt f inlet 1 in npt m outlet 3 8 npt 1 4 npt and 1 8 npt ports 1 47 102806 UNION adapter swivel 1 in npt m ...

Страница 13: ...2 51 45 44 53 68 69 70 72 36 35 34 2a 2c 2b 2d 3 27 67 67 71 18 102 104 106 105 103 47 73 308215 13 Parts Part No 222973 Series B includes items 1 74 Part No 238144 Series B includes items 1 106 These parts are included in Suction Kit 222916 which may be purchased separately ...

Страница 14: ...Fluid outlet size at fluid filter 3 8 npt m Fluid inlet size 2 in npt f Maximum operating temperature 82_C 180_F Sound level at 77 psi 25 cycles min 88 dBa Sound power level at 77 psi 25 cycles min 103 dBa Wetted parts Pump See pump manual 308147 Fluid Filter Surge Tank See manual 307296 Suction Hose Tube and Fittings Polyethylene Stainless Steel Carbon Steel Nickel and Cadmium Plating Drain Tube ...

Страница 15: ...imensions 05917 A B C Pump Model A B C Width Across Wheels Weight 222973 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 166 kg 365 lb 238144 1270 mm 50 in 864 mm 34 in 864 mm 34 in 737 mm 29 in 171 kg 376 lb ...

Страница 16: ...fits lost sales injury to person or prop erty or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUF...

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